Optimization of Airflow Field and Experimental Verification for Wheat Cleaning Device Based on CFD-DEM

To address the issues of high impurity rates and grain loss during the wheat cleaning process, a coupled Computational Fluid Dynamics (CFD) and Discrete Element Method (DEM) approach was employed to investigate the internal airflow field and the fluid–solid coupling process of the wheat cleaning device. The numerical simulation of the three-dimensional internal flow field is carried out in the high-Reynolds-number turbulent region, and the transient double precision solver based on the pressure–velocity coupling algorithm is used. The effects of the air inlet velocity and angle on the airflow field distribution and air separation efficiency were analyzed through CFD simulation. Based on this, the structure of the cleaning device was optimized, and the movement characteristics of materials under various wind forces were compared through CFD-DEM coupling simulation. The results showed that the optimal air separation parameters were an air inlet velocity of 10 m/s and an air inlet angle of 20 degrees. Under these conditions, the airflow distribution in the air separation box was uniform, and the impurity separation efficiency reached the highest level. After optimizing the equipment by installing a high-pressure fan, the number of impurities in the wheat collection box under windy conditions was 265, a reduction of 53.8% compared to 573 under windless conditions. Finally, through repeated experiments on the entire machine, it was verified that the impurity rate of the optimized device was 1.722% and the loss rate was 0.622%, which were 0.23% and 0.12% lower than those of the existing equipment, respectively, consistent with the simulation results. This study provides theoretical basis and technical support for the optimization design of wheat cleaning equipment.