AI-Based Smart Digital Twin For Industrial Predictive Maintenance

Predictive maintenance has become an important application of Artificial Intelligence in modern industries. Traditional maintenance techniques often lead to unexpected machine failures and increased operational costs. This research proposes an AI-based smart digital twin system that monitors machine performance and predicts possible failures before they occur. The digital twin model replicates the physical machine in a virtual environment using sensor data and machine learning algorithms. The system analyzes temperature, vibration, and operational parameters to detect abnormal patterns. Experimental results show that the proposed model can effectively identify potential faults and reduce downtime. This approach improves maintenance efficiency, increases equipment life, and reduces operational costs.

Authors

Publication Details

Journal
Zenodo (CERN European Organization for Nuclear Research)
Published
2026-01-01
DOI
https://doi.org/10.5281/zenodo.19202891
Primary Topic
Digital Transformation in Industry
Type
article
Field-Weighted Citation Impact
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article

AI-Based Smart Digital Twin For Industrial Predictive Maintenance

Jyoti Bhuruk, Afrin Sayyad, Pragati Khude, Ayesha Sayyad
Zenodo (CERN European Organization for Nuclear Research)
Digital Transformation in Industry
article

AI-Based Smart Digital Twin For Industrial Predictive Maintenance

Jyoti Bhuruk, Afrin Sayyad, Pragati Khude, Ayesha Sayyad
article en

Abstract

Predictive maintenance has become an important application of Artificial Intelligence in modern industries. Traditional maintenance techniques often lead to unexpected machine failures and increased operational costs. This research proposes an AI-based smart digital twin system that monitors machine performance and predicts possible failures before they occur. The digital twin model replicates the physical machine in a virtual environment using sensor data and machine learning algorithms. The system analyzes temperature, vibration, and operational parameters to detect abnormal patterns. Experimental results show that the proposed model can effectively identify potential faults and reduce downtime. This approach improves maintenance efficiency, increases equipment life, and reduces operational costs.

Zenodo (CERN European Organization for Nuclear Research)
Openalex Percentile: Top 8%
Digital Transformation in Industry
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