Optimization of Low-Heat Cementitious Materials Based on Construction Spoil Using Response Surface Methodology

To address the problem of temperature cracking caused by the concentrated release of hydration heat in mass concrete, this study developed a low-heat composite cementitious material (CWCM) by partially replacing conventional mineral admixtures with construction spoil. A multi-factor synergistic optimization design based on response surface methodology (RSM) was conducted. The water–binder ratio, spoil replacement ratio, curing temperature, and ball-milling time were selected as influencing factors, while the 28-day flexural strength, 28-day compressive strength, and 72 h cumulative hydration heat were used as response variables. A four-factor, three-level Box–Behnken model was established. The results show that the regression model exhibits good fitting performance, and the prediction errors between the predicted and experimental values of all response variables are within a reasonable range. Under the optimized mixture proportion (15% spoil replacement), the system achieves a 28-day compressive strength of 61.03 MPa, while the 72 h cumulative hydration heat is reduced by approximately 15%, meeting the requirements for low-heat cement. Microstructural analyses using XRD, SEM, and TG/DTG indicate that a decrease in the Ca/Si ratio and an increase in the Al/Si ratio promote the formation of a denser C-(A)-S-H gel structure, enhancing the pozzolanic reaction. This mechanism plays a key role in achieving the synergistic regulation of strength enhancement and hydration heat reduction. Compared with conventional fly ash or slag systems, this study innovatively utilizes construction spoil as a partial substitute for traditional mineral admixtures. While maintaining satisfactory mechanical performance, the proposed system effectively reduces hydration heat release, providing a new pathway for temperature control design in mass concrete engineering and high-value resource utilization of construction waste.