Effects of Controlled Oxygen Partial Pressure on Arc Dynamics and Material Erosion in a Pantograph–Catenary System

Motivated by altitude-induced fluctuations in oxygen partial pressure (pO₂) and their impacts on PCS off-line arc motion and erosion response, this study proposes a comparative experimental approach featuring single-variable control under constant total pressure and coordinated multi-source electrical-signal observation. A reciprocating current-carrying arc-generation rig was established, in which pO₂ was equivalently regulated via a constant-pressure gas substitution and mixing approach. High-speed imaging-based quantitative vision analysis was integrated with synchronized voltage-current measurements to evaluate the net effects of five O₂ volumetric fraction levels (6, 11, 14, 17, and 21 vol%) under a DC supply of 120 V/25 A on arc dynamics, electrochemical processes, and contact pair erosion. Based on repeated-test results, the 14 vol% case exhibited the poorest stability (maximum fluctuation coefficient 20.306%), whereas the 17 vol% case showed the lowest current-carrying efficiency (minimum 56.070%) together with the most severe erosion damage. Moreover, with increasing pO₂, the erosion morphology evolved in a staged manner, transitioning from localized central ablation accompanied by melt-related traces to adhesive wear-induced delamination, and ultimately to electrochemical oxidative wear. Overall, pO₂ imposes a pronounced non-monotonic "window effect" on arc stability and erosion, providing key evidence for PCS structural optimization and risk assessment in open operating environments.