Advances in Magnetic and Electrochemical Techniques for Monitoring Corrosion and Microstructural Degradation in Steels

Steels remain among the most widely used structural and engineering materials in modern infrastructure, energy systems, and industrial facilities. Their long-term reliability depends critically on the early detection of corrosion damage and microstructural degradation. This review surveys recent advances in two complementary families of non-destructive evaluation (NDE) methods: magnetic techniques, including magnetic Barkhausen noise (MBN), magnetic flux leakage (MFL), eddy current testing (ECT), and magnetic hysteresis analysis; and electrochemical methods including electrochemical impedance spectroscopy (EIS), linear polarization resistance (LPR), scanning vibrating electrode technique (SVET), and electrochemical noise (EN). Recent progress in sensor miniaturization, signal processing algorithms, and multi-technique integration is reviewed. Particular attention is given to the sensitivity of these methods to microstructural changes reported in the literature, including carbide dissolution, phase transformations, temper embrittlement, and sensitization in stainless steels, as well as to the conditions under which such sensitivity has been demonstrated. The potential synergy between magnetic and electrochemical monitoring is discussed as a possible pathway toward more robust, condition-based maintenance frameworks. Challenges related to field deployment, environmental interference, calibration, and data interpretation are identified, and future directions—including machine learning-assisted analysis and multi-physics sensor arrays—are outlined.