AI-Driven Optimization of Laser Surface Texturing for Sustainable Manufacturing

Sustainable manufacturing requires the application of processes that reduce the environmental impact without compromising product quality and reliability. Among different surface modification techniques, laser texturing is a promising sustainable process that combines high precision, absence of hazardous by-products and low material wastage. In the current research, the effect of laser treatment process parameters on the Ti6Al4V sample surface roughness is investigated. Experimental outcomes show robust relationships between surface topography and process conditions, with roughness parameters (Sz and Sa) being significantly influenced by scanning speed and power. Subsequently, an artificial neural network (ANN) model trained was applied on the experimental data to predict the roughness parameters with good accuracy at a minimum mean absolute error. The integration of AI-based predictive models with green surface texturing offers new avenues for efficient process design in manufacturing sectors of the future, including biomedical processes.

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Publication Details

Journal
Procedia Computer Science
Published
2026-01-01
DOI
https://doi.org/10.1016/j.procs.2026.02.287
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
Field-Weighted Citation Impact
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article

AI-Driven Optimization of Laser Surface Texturing for Sustainable Manufacturing

Domenico Umbrello, Maria Rosaria Saffioti, Giovanna Rotella, Serafino Caruso
Procedia Computer Science
Additive Manufacturing Materials and Processes
article

AI-Driven Optimization of Laser Surface Texturing for Sustainable Manufacturing

Domenico Umbrello, Maria Rosaria Saffioti, Giovanna Rotella, Serafino Caruso
article en

Abstract

Sustainable manufacturing requires the application of processes that reduce the environmental impact without compromising product quality and reliability. Among different surface modification techniques, laser texturing is a promising sustainable process that combines high precision, absence of hazardous by-products and low material wastage. In the current research, the effect of laser treatment process parameters on the Ti6Al4V sample surface roughness is investigated. Experimental outcomes show robust relationships between surface topography and process conditions, with roughness parameters (Sz and Sa) being significantly influenced by scanning speed and power. Subsequently, an artificial neural network (ANN) model trained was applied on the experimental data to predict the roughness parameters with good accuracy at a minimum mean absolute error. The integration of AI-based predictive models with green surface texturing offers new avenues for efficient process design in manufacturing sectors of the future, including biomedical processes.

Procedia Computer ScienceVol. 277
Ospedale San Giuseppe (IT), University of Calabria (IT)
Responsible consumption and production
Openalex Percentile: Top 12%
Additive Manufacturing Materials and Processes
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