Interaction of Air Curtain Jets and Thermal Plumes: A Combination of Scale-Down Experiments and Numerical Simulations

Push–pull exhaust systems are widely applied for controlling industry-processing fumes, and their performance is fundamentally governed by the coupling interaction among the air-curtain jet (“push”), the buoyant thermal plume generated by the heat source, and the converging flow induced by the exhaust hood (“pull”). However, the dynamic characteristics and design criteria of this coupled flow field under large temperature differences remain insufficiently explored. Here, a series of scaled experiments combined with numerical simulations is conducted to systematically investigate the coupling behavior of the air-curtain jet and the thermal plume, and two quantitative performance indicators, namely plume deflection height and flow rate along the plume deflection path, are proposed to evaluate flow control effectiveness and energy dissipation. An orthogonal experimental design is further employed to analyze the sensitivity of heat-source and air-curtain parameters with respect to these indicators. The results demonstrate that the air temperature reaches its maximum at approximately 0.8 m downstream of the air-curtain outlet, and that both the supply velocity and outlet width of the air curtain are dominant parameters exerting statistically significant influences on plume deflection height and flow rate along the path (p < 0.01). Furthermore, the Archimedes number effectively characterizes the competition between jet inertia and plume buoyancy in the coupled flow field, with its appropriate value preliminarily recommended to be controlled below 40. This study provides quantitative insights for the engineering design of push–pull exhaust systems operating under high thermal load conditions.