Perovskite solar cells towards industrialization: overcoming challenges with data-driven strategies

Perovskite solar cells (PSCs) represent a transformative photovoltaic technology, achieving a certified power conversion efficiency (PCE) of 27% and demonstrating the potential for low-cost manufacturing. However, their path to widespread commercialization is hindered by critical challenges in the operational stability and scalable fabrication of high-efficiency large-area modules. Traditional development cycles, reliant on trial-and-error, are too slow to address these complex, multi-faceted problems. In this context, machine learning (ML) emerges as a powerful fourth paradigm, capable of decoding non-linear structure-process-property relationships and accelerating the research and experimental development (R&D) pipeline. This review provides a unique synthesis of the PSCs' industrial landscape, analyzing the key bottlenecks of stability, scalability, and cost. It then establishes a novel framework that maps specific ML techniques from high-throughput virtual screening to process optimization as targeted solutions to these industrialization challenges. We detail how ML enables the rapid discovery of stable materials, predicts the device performance and lifetime, and optimizes manufacturing parameters, supported by emerging industrial case studies. Finally, we outline a strategic roadmap for the field, emphasizing the need for standardized data, explainable AI, and closed-loop automation to fully realize a data-driven future for PSC development and commercialization.

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Publication Details

Journal
Nanoscale
Published
2026-01-01
DOI
https://doi.org/10.1039/d5nr05360a
Primary Topic
Machine Learning in Materials Science
Type
article
Field-Weighted Citation Impact
0.00
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article

Perovskite solar cells towards industrialization: overcoming challenges with data-driven strategies

Qixuan Zhong, Jinxing Chen, G. Yu, Jiang Pu et al.
Nanoscale
Machine Learning in Materials Science
article

Perovskite solar cells towards industrialization: overcoming challenges with data-driven strategies

Qixuan Zhong, Jinxing Chen, G. Yu, Jiang Pu, Muhan Cao, Qi Pan, Bo Feng
article en

Abstract

Perovskite solar cells (PSCs) represent a transformative photovoltaic technology, achieving a certified power conversion efficiency (PCE) of 27% and demonstrating the potential for low-cost manufacturing. However, their path to widespread commercialization is hindered by critical challenges in the operational stability and scalable fabrication of high-efficiency large-area modules. Traditional development cycles, reliant on trial-and-error, are too slow to address these complex, multi-faceted problems. In this context, machine learning (ML) emerges as a powerful fourth paradigm, capable of decoding non-linear structure-process-property relationships and accelerating the research and experimental development (R&D) pipeline. This review provides a unique synthesis of the PSCs' industrial landscape, analyzing the key bottlenecks of stability, scalability, and cost. It then establishes a novel framework that maps specific ML techniques from high-throughput virtual screening to process optimization as targeted solutions to these industrialization challenges. We detail how ML enables the rapid discovery of stable materials, predicts the device performance and lifetime, and optimizes manufacturing parameters, supported by emerging industrial case studies. Finally, we outline a strategic roadmap for the field, emphasizing the need for standardized data, explainable AI, and closed-loop automation to fully realize a data-driven future for PSC development and commercialization.

Nanoscale
Soochow University (CN), Changzhou University (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 13%
Machine Learning in Materials Science
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Perovskite solar cells towards industrialization: overcoming challenges with data-driven strategies — Qixuan Zhong, Jinxing Chen, et al. · Nanoscale (2026) | TGRS Research Map | TGRS