Coupling Bionic White Grub Structure and Material for Reducing Adhesion and Resistance of Potato Digging Shovel

To address the problems of high digging resistance, elevated energy consumption, and severe soil adhesion encountered during mechanized potato harvesting, a bionic potato digging shovel inspired by the corrugated dorsal structure of the white grub was developed. Based on reverse-engineered geometric curves, two longitudinally corrugated shovel models (L-S-1 and L-S-2) were constructed, and a coupled soil–potato–shovel model was established using the Discrete Element Method (DEM) to evaluate soil disturbance characteristics and digging resistance at a forward speed of 0.5 m/s and an entry angle of 35°. The simulation results indicated that the longitudinally corrugated shovel L-S-2 exhibited the best overall performance, reducing digging resistance by 13.87% and increasing the soil fragmentation rate by 20.67% compared with a conventional flat shovel (P-S). Using L-S-2 as the baseline design, additional DEM simulations were conducted at forward speeds ranging from 0.4 to 0.6 m/s to systematically investigate the influence of operating speed on digging performance. To further enhance anti-adhesion performance, a composite bionic shovel (H-L-S-2) was developed by embedding polytetrafluoroethylene (PTFE) hydrophobic material into the surface of L-S-2 and reinforcing the shovel tip using laser cladding. Soil-bin experiments were then performed under controlled conditions with forward speeds of 0.4–0.6 m/s and soil moisture contents of 15–20% at an entry angle of 35°, and the results showed an average resistance reduction rate of 17.46%, with a maximum reduction of 18.02%. Both DEM simulations and soil-bin tests confirmed the effectiveness of the composite bionic shovel in reducing soil adhesion, with the number of adhered soil particles decreasing by 41.2% in simulations and the mass of adhered soil reduced by 37.5% in physical tests. These results demonstrate that coupling a bionic corrugated structure with surface material modification can effectively reduce digging resistance, enhance soil fragmentation, and mitigate soil adhesion, providing a practical approach for optimizing the design of potato digging shovels.