Sustainable Carbon Fibers Enable Stable Long‐Term Lithium Metal Deposition for Prospective Zero‐Excess Lithium Metal Batteries

ABSTRACT Three‐dimensional current collectors have emerged as a promising strategy to promote uniform Li deposition and extend the cycle life of zero‐excess lithium metal batteries. However, excessive Li loss in the first cycle due to solid electrolyte interphase (SEI) formation on the large surface area, combined with the use of dense or nonrenewable materials and complex, multistep fabrication processes, limits their practical implementation. In this work, a lightweight, lignin‐derived carbon fiber (CF) current collector is presented. It is fabricated via a simple and sustainable electrospinning process, and after carbonization has abundant structural defects and nanoscale porosity. Surface defects promote the formation of a stable, inorganic‐rich SEI, efficiently passivating the current collector, while pores of ∼1.0–1.4 nm enable quasi‐metallic Li clusters to form before plating, providing a conductive network and distributed nucleation sites that enhance Li plating/stripping reversibility and cycle life. This CF current collector exhibits a first‐cycle active Li loss of only 4.8%–8.9% relative to the typical Li inventory of commercial lithium‐ion battery cathodes and maintains a coulombic efficiency of 99.0% over 200 cycles, demonstrating excellent electrochemical performance.

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Publication Details

Journal
Advanced Energy Materials
Published
2026-03-22
DOI
https://doi.org/10.1002/aenm.202506780
Primary Topic
Advanced Battery Materials and Technologies
Type
article
Field-Weighted Citation Impact
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article

Sustainable Carbon Fibers Enable Stable Long‐Term Lithium Metal Deposition for Prospective Zero‐Excess Lithium Metal Batteries

Ifan E. L. Stephens, Emilia Olsson, Rhodri Jervis, Romain Tort et al.
Advanced Energy Materials
Advanced Battery Materials and Technologies
article

Sustainable Carbon Fibers Enable Stable Long‐Term Lithium Metal Deposition for Prospective Zero‐Excess Lithium Metal Batteries

Ifan E. L. Stephens, Emilia Olsson, Rhodri Jervis, Romain Tort, Emma N. Antonio, Jonathon Cottom, Heather Au, Camilla Di Mino, Jana B. Fritzke, Zhenyu Guo, Samantha L. S. Southern, Clare P. Grey, Maria‐Magdalena Titirici, Bhavini Patel
article en

Abstract

ABSTRACT Three‐dimensional current collectors have emerged as a promising strategy to promote uniform Li deposition and extend the cycle life of zero‐excess lithium metal batteries. However, excessive Li loss in the first cycle due to solid electrolyte interphase (SEI) formation on the large surface area, combined with the use of dense or nonrenewable materials and complex, multistep fabrication processes, limits their practical implementation. In this work, a lightweight, lignin‐derived carbon fiber (CF) current collector is presented. It is fabricated via a simple and sustainable electrospinning process, and after carbonization has abundant structural defects and nanoscale porosity. Surface defects promote the formation of a stable, inorganic‐rich SEI, efficiently passivating the current collector, while pores of ∼1.0–1.4 nm enable quasi‐metallic Li clusters to form before plating, providing a conductive network and distributed nucleation sites that enhance Li plating/stripping reversibility and cycle life. This CF current collector exhibits a first‐cycle active Li loss of only 4.8%–8.9% relative to the typical Li inventory of commercial lithium‐ion battery cathodes and maintains a coulombic efficiency of 99.0% over 200 cycles, demonstrating excellent electrochemical performance.

Advanced Energy Materials
Tohoku University (JP), University of Cambridge (GB), University of Oxford (GB), Advanced Institute of Materials Science (JP), Delta Institute for Theoretical Physics (NL), Advanced Research Center for Nanolithography (Netherlands) (NL), The Faraday Institution (GB), University College London (GB), Imperial College London (GB)
Responsible consumption and production
Openalex Percentile: Top 12%
Advanced Battery Materials and Technologies
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