Geopolymer Based on Municipal Solid Waste Incineration Fly Ash, Waste Glass Powder, and Metakaolin: Compressive Strength and Microstructure of Mortar and Application in Pavement Concrete Bricks

In order to realize the large-scale resource utilization of solid waste in building materials, geopolymer mortar was prepared by alkali excitation technology with municipal solid waste incineration fly ash (MSWIFA), waste glass powder (WGP) and metakaolin (MK) as raw materials. After 28 days of curing, compressive strength and heavy metal leaching concentration of MSWIFA-WGP-MK geopolymer mortar were measured. The microstructure and phase composition of geopolymer samples were examined using scanning electron microscopy, energy-dispersive spectroscopy and X-ray diffraction analysis. The results demonstrated that the compressive strength of mortar increased as the MSWIFA content decreased and the alkali activator (AA) content increased. The mortar containing 30% MSWIFA and 35% AA achieved the highest 28-day compressive strength of 70.9 MPa. The high compressive strength was strongly associated with the compact microstructure, as revealed through scanning electron microscopy. The heavy metals in MSWIFA were solidified well in geopolymer matrix, and the leaching concentrations of heavy metals were below the regulatory thresholds. Based on the test results of mortars, concrete pavement bricks were produced. The performance of the optimized concrete paving brick satisfied requirements of the specification. The results indicated that the MSWIFA and WGP can be utilized in building materials.