Frequency-Band Sensitivity Mapping of Gearbox Housing Concepts Based on Sound Pressure Spectra

Gearbox housing stiffness strongly influences radiated noise in electric drivetrains, particularly in the absence of engine masking. While high-fidelity vibro-acoustic simulations provide detailed insight, they are computationally demanding for early-stage design screening. This study investigates whether extremely compact spectral descriptors can encode stiffness-related information. The descriptors consist of five 1 kHz band-averaged sound pressure levels between 1 and 6 kHz. These band-averaged quantities are treated as compact spectral descriptors representing the acoustic response of each gearbox housing configuration. The analysis is based on a simulation-derived dataset of twelve spectra representing three ribbing configurations of a single gearbox housing geometry. A Random Forest classifier evaluated using leave-one-out cross-validation (LOOCV) achieved 0.75 accuracy. Confusion matrix analysis indicates clear separation of the flexible concept. Intermediate and rigid configurations show partial spectral overlap. Permutation testing suggests that the observed classification performance exceeds random chance, although uncertainty remains substantial due to the small dataset size. Feature-importance analysis identifies the 2–4 kHz region as the most stiffness-sensitive frequency range, supporting physical interpretations of mid-frequency structural–acoustic coupling. This exploratory study highlights both the potential and the statistical limits of minimal frequency-band descriptors for rapid NVH stiffness screening under small-sample conditions.

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Publication Details

Journal
Applied Sciences
Published
2026-03-23
DOI
https://doi.org/10.3390/app16063079
Primary Topic
Vehicle Noise and Vibration Control
Type
article
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article

Frequency-Band Sensitivity Mapping of Gearbox Housing Concepts Based on Sound Pressure Spectra

Dániel Feszty, Krisztian Horvath
Applied Sciences
Vehicle Noise and Vibration Control
article

Frequency-Band Sensitivity Mapping of Gearbox Housing Concepts Based on Sound Pressure Spectra

Dániel Feszty, Krisztian Horvath
article en

Abstract

Gearbox housing stiffness strongly influences radiated noise in electric drivetrains, particularly in the absence of engine masking. While high-fidelity vibro-acoustic simulations provide detailed insight, they are computationally demanding for early-stage design screening. This study investigates whether extremely compact spectral descriptors can encode stiffness-related information. The descriptors consist of five 1 kHz band-averaged sound pressure levels between 1 and 6 kHz. These band-averaged quantities are treated as compact spectral descriptors representing the acoustic response of each gearbox housing configuration. The analysis is based on a simulation-derived dataset of twelve spectra representing three ribbing configurations of a single gearbox housing geometry. A Random Forest classifier evaluated using leave-one-out cross-validation (LOOCV) achieved 0.75 accuracy. Confusion matrix analysis indicates clear separation of the flexible concept. Intermediate and rigid configurations show partial spectral overlap. Permutation testing suggests that the observed classification performance exceeds random chance, although uncertainty remains substantial due to the small dataset size. Feature-importance analysis identifies the 2–4 kHz region as the most stiffness-sensitive frequency range, supporting physical interpretations of mid-frequency structural–acoustic coupling. This exploratory study highlights both the potential and the statistical limits of minimal frequency-band descriptors for rapid NVH stiffness screening under small-sample conditions.

Applied SciencesVol. 16(6)
Széchenyi István University (HU)
Sustainable cities and communities
Openalex Percentile: Top 12%
Vehicle Noise and Vibration Control
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