Extending OFFBEAT capabilities to modelling uranium hydride fuel for the AGR-like FHR reactor

This study evaluates the feasibility and performance of uranium-zirconium hydride (U-ZrH x ) fuel in a graphite-free AGR-like Fluoride Salt-Cooled High-Temperature Reactor (AGR-like FHR). This reactor concept combines the pin-type geometry of Advanced Gas-cooled Reactors (AGR) with the low-pressure, high-efficiency characteristics of molten salt coolants and Hastelloy-N as cladding, aiming to improve thermal efficiency and passive safety. While conventional UO 2 fuel has been previously considered for this configuration, issues such as excessive fission gas release (FGR), swelling, and high fuel temperatures limit its viability. To address these challenges, a promising solution relies on using U-ZrH x fuel. The study explores its potential benefits, particularly its intrinsic neutron moderation, and includes an analysis of hydrogen transport accounting for diffusion, thermal gradients, and permeation across cladding. A new graphite-free 4-ring fuel pins cluster geometry was also introduced, increasing pin count while maintaining the core average power density; this increase from 36 to 60 pins reduces the pin-average power and linear heat rate proportionally (36/60 ≈ 0.60), thereby flattening the power distribution and reducing peak temperatures. The analyses were carried out using the OFFBEAT multidimensional fuel performance code and the Serpent Monte Carlo code for neutronics analyses. Simulation results show that U-ZrH 1.6 45 wt% U fuel used in the AGR-like FHR can potentially reduce peak fuel temperatures and azimuthal temperature variation, while maintaining a relatively constant temperature drop across the gap and internal pressure. Hydrogen migration to the gap and through the cladding can be mitigated through an inner liner coating. Verification against MARVEL fuel computational benchmark cases shows the accuracy of the hydrogen transport model. These findings are promising to support the viability of U-ZrH x fuel for the AGR-like FHR design, offering improved safety margins, mechanical stability, and simplified core geometry. • Extension of the OFFBEAT code to model U-ZrH x hydride fuel behaviour. • Development of a hydrogen transport model including diffusion and boundary loss. • Introduction of a graphite-free 4-ring AGR-like FHR core geometry. • U-ZrH x fuel reduces peak temperature by ∼ 250 ℃ and improves temperature uniformity. • Hydrogen migration identified as main pressure driver; liner coating mitigates leakage.

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Publication Details

Journal
Nuclear Engineering and Design
Published
2026-03-23
DOI
https://doi.org/10.1016/j.nucengdes.2026.114891
Primary Topic
Nuclear Materials and Properties
Type
article
Field-Weighted Citation Impact
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article

Extending OFFBEAT capabilities to modelling uranium hydride fuel for the AGR-like FHR reactor

Alejandra de Lara, Eugene Shwageraus, Alessandro Scolaro
Nuclear Engineering and Design
Nuclear Materials and Properties
article

Extending OFFBEAT capabilities to modelling uranium hydride fuel for the AGR-like FHR reactor

Alejandra de Lara, Eugene Shwageraus, Alessandro Scolaro
article en

Abstract

This study evaluates the feasibility and performance of uranium-zirconium hydride (U-ZrH x ) fuel in a graphite-free AGR-like Fluoride Salt-Cooled High-Temperature Reactor (AGR-like FHR). This reactor concept combines the pin-type geometry of Advanced Gas-cooled Reactors (AGR) with the low-pressure, high-efficiency characteristics of molten salt coolants and Hastelloy-N as cladding, aiming to improve thermal efficiency and passive safety. While conventional UO 2 fuel has been previously considered for this configuration, issues such as excessive fission gas release (FGR), swelling, and high fuel temperatures limit its viability. To address these challenges, a promising solution relies on using U-ZrH x fuel. The study explores its potential benefits, particularly its intrinsic neutron moderation, and includes an analysis of hydrogen transport accounting for diffusion, thermal gradients, and permeation across cladding. A new graphite-free 4-ring fuel pins cluster geometry was also introduced, increasing pin count while maintaining the core average power density; this increase from 36 to 60 pins reduces the pin-average power and linear heat rate proportionally (36/60 ≈ 0.60), thereby flattening the power distribution and reducing peak temperatures. The analyses were carried out using the OFFBEAT multidimensional fuel performance code and the Serpent Monte Carlo code for neutronics analyses. Simulation results show that U-ZrH 1.6 45 wt% U fuel used in the AGR-like FHR can potentially reduce peak fuel temperatures and azimuthal temperature variation, while maintaining a relatively constant temperature drop across the gap and internal pressure. Hydrogen migration to the gap and through the cladding can be mitigated through an inner liner coating. Verification against MARVEL fuel computational benchmark cases shows the accuracy of the hydrogen transport model. These findings are promising to support the viability of U-ZrH x fuel for the AGR-like FHR design, offering improved safety margins, mechanical stability, and simplified core geometry. • Extension of the OFFBEAT code to model U-ZrH x hydride fuel behaviour. • Development of a hydrogen transport model including diffusion and boundary loss. • Introduction of a graphite-free 4-ring AGR-like FHR core geometry. • U-ZrH x fuel reduces peak temperature by ∼ 250 ℃ and improves temperature uniformity. • Hydrogen migration identified as main pressure driver; liner coating mitigates leakage.

Nuclear Engineering and DesignVol. 453
University of Cambridge (GB), École Polytechnique Fédérale de Lausanne (CH)
Affordable and clean energy
Openalex Percentile: Top 13%
Nuclear Materials and Properties
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