DEVELOPMENT OF A HIGH-EFFICIENCY DOUBLE-HEAD ADAPTER FOR GAS WELL APPLICATIONS

The design and fabrication of a double-sided wellhead adapter were undertaken, to improve the efficiency and safety of natural gas well operations. This innovative adapter facilitates simultaneous connections to multiple production lines, allowing for more streamlined management of gas extraction. By optimizing the flow of natural gas, the adapter enhances operational performance and reduces downtime during maintenance and repairs. The design process involved assessments of the structural integrity and compatibility with existing wellhead equipment, material properties, and load conditions, allowing for the precise calculation of stress distribution and potential failure points, ensuring that the final product meets rigorous industry standards. A stress analysis to assess the mechanical integrity of components under various loading conditions, and a thorough thermal validation process to examine the behaviour of materials when subjected to extreme temperatures. The results indicate that the adapter is capable of withstanding pressures up to 5000 psi, demonstrating its durability in high-stress environments. Furthermore, it boasts a safety factor exceeding 2.0, which confirms its reliability under extreme conditions and ensures its longevity during prolonged use. This proactive approach improves the overall performance and reliability of wellhead systems, and streamlines the manufacturing process, ensuring that the equipment can be produced efficiently and sustainably. Ultimately, these improvements contribute to increased operational efficiency and safety in energy extraction processes