Design and Analysis of a Compact Self-Tuning High-Voltage Controller for MFC

In aerospace applications, the vibration of aircraft structures results in a reduction in their fatigue life. Vibration-suppression technology utilizing macro fiber composite (MFC) materials constitutes a significant research direction. Aiming at the specific requirements of the MFC actuator operating in the asymmetric high-voltage range of −500 V to 1500 V and the miniaturization of the drive system for aircraft, this study designs a compact self-tuning digital high-voltage controller which adopts a discontinuous conduction mode (DCM) flyback topology as the fundamental model for the switching power supply high-voltage controller, uses the STM32G431 chip as the main controller, and incorporates a Type-II digital compensator designed to enhance the system stability under constant parameters. A Backpropagation (BP) neural network is proposed to enable dynamic adjustment of the digital compensator control parameters, thereby achieving self-tuning, while also supporting program download and real-time data transmission. The high-voltage controller effectively addresses the size and weight constraints in vibration active control systems. Laboratory tests demonstrated its excellent transient response and robust load-driving capability. Vibration-suppression experiments on a high-aspect-ratio UAV wing achieved a 74% vibration attenuation rate, validating the effectiveness of the proposed high-voltage controller.