Feasibility Study on Direct Co-Firing of Typical Biomass Types in Coal-Fired Circulating Fluidized Bed Boilers

This study experimentally investigated the movement, combustion, and potassium (K) and chlorine (Cl) migration behaviors of three biomass types: densified wood pellets (heavy), corn straw (lightweight), and wheat straw (lightweight, friable). The experiments were conducted under conditions representative of industrial coal-fired circulating fluidized bed (CFB) boilers, with a temperature range of 850–950 °C and a fluidization velocity of 6–8 m/s. Results show that densified wood pellets sink into the dense-phase zone and release volatiles slowly, in about 50 s. As the volatiles are nearly fully released, the pellets fracture multiple times along their length, eventually forming nearly spherical particles. Their movement and combustion processes closely resemble those of coal, making them suitable for direct co-firing in coal-fired CFB boilers. Conversely, corn straw and wheat straw exhibit low density, high volatile release rates (2 and 10 times that of wood pellets, respectively), rapid char fragmentation and abrasion, and high inherent K and Cl content (with >50% of K and >90% of Cl released). These properties lead to particle segregation, shortened gas-phase combustion time, an upward shift in heat release distribution, and potential risks such as high-temperature KCl corrosion, HCl dew point corrosion, ash slagging, and bed agglomeration. Therefore, untreated corn straw and wheat straw are unsuitable for co-firing in conventional coal-fired CFB boilers. This study provides essential data and engineering guidance: strict quality control is necessary for wood pellets to prevent Cl contamination, while pretreatment is mandatory for straw fuels. These findings offer practical insights for implementing diverse biomass co-firing strategies in coal-fired CFB boilers.