Research on Synthetic Data Methods and Detection Models for Micro-Cracks

Micro-crack detection on concrete surfaces is challenging because labeled micro-crack data are scarce, crack cues are extremely weak (often only a few pixels wide), and complex backgrounds (e.g., non-uniform illumination, shadows, and stains) degrade feature extraction; this study aims to improve both data availability and detection robustness for practical inspection. A Poisson image editing-based synthesis strategy is developed to generate visually coherent micro-crack samples via gradient-domain blending, and a Complex-Scene-Tolerant YOLO (CST-YOLO) detector is proposed on top of YOLOv10, following an "lighting decoupling-global perception-micro-feature enhancement" design. CST-YOLO integrates an Lighting-Adaptive Preprocessing Module (LAPM) to suppress illumination/shadow perturbations, a Spatial-Channel Sparse Transformer (SCS-Former) to model long-range crack topology efficiently, and a Small Object Focus Block (SOFB) to enhance micro-scale cues under cluttered backgrounds. Experiments are conducted on a 650-image dataset (200 real and 450 synthesized), in which synthesized samples are used only for training, and the validation/test sets contain only real images, with a 7:2:1 split. CST-YOLO achieves 0.990 [email protected] and 0.926 [email protected]:0.95 at 139 FPS, and ablation results indicate complementary contributions from LAPM, SCS-Former, and SOFB. These results support the effectiveness of combining realistic synthesis and architecture-level robustness for real-time micro-crack detection in complex scenes.