Molded Rigid Single-Use Containers from Cassava Residue, Sugarcane Bagasse, and Bacterial Cellulose Obtained from Low-Complexity Aqueous Processing

Agro-industrial waste-derived materials are promising candidates for short-cycle packaging applications. Here, we report a proof-of-concept for biodegradable biocomposites formulated with cassava residue (CR), sugarcane bagasse (SCB), and bacterial cellulose (BC) produced by symbiotic fermentation (SCOBY). This approach addresses the mechanical limitations typically associated with cassava starch-based matrices by introducing natural reinforcements to improve structural integrity and cohesion. A set of formulations with varying CR/BC/SCB ratios was processed and assessed through tensile and flexural testing, elongation at break, thermal analysis, and water-related behavior (sorption, absorption, and contact angle). Among the evaluated blends, formulation F1 (80% CR, 5% BC, 15% SCB) delivered the best overall balance between performance and moldability, achieving a tensile strength of 11.97 MPa and showing good dimensional stability. Biodegradability was confirmed by composting, reaching 72.74% mass loss after 84 days. Overall, BC incorporation improved matrix cohesion and enabled control of mechanical integrity and wettability in the blends, as highlighted for F1 (tensile strength 11.97 MPa; peak force 560.32 N; contact angle 65°; water absorption rate, WAR, 58.68%; sorption time 5.4 s). Given the abundance of sugarcane and cassava residues in Northeast Brazil, this low-complexity route leverages locally available feedstocks to add value to regional waste streams and support the partial replacement of synthetic polymers.