Patterned High-Entropy Alloy Electrocatalyst for Efficient Hydrogen Evolution via Laser-Directed Bubble Printing

High-entropy alloys (HEAs) provide broad compositional tunability for electrocatalysis, but conventional synthesis is energy-intensive, batch-limited, and requires postprocessing. A laser-directed bubble-printing method is introduced for the direct, ambient-condition fabrication of HEA catalysts on conductive substrates with microscale precision. Unlike conventional powder-based syntheses, bubble-printing enables in situ substrate growth through optothermal bubble confinement, combining ion accumulation and localized hydrothermal reactions. Using this approach, CuFeRhPdPt alloys are synthesized that exhibit a short-range ordered face-centered cubic microstructure, as confirmed by scanning transmission electron microscopy and selected-area electron diffraction. The printed alloys demonstrate efficient hydrogen evolution reaction (HER) activity in acidic media, achieving overpotentials of 5.23 and 18.49 mV at −10 and −200 mA·cmgeo–2, respectively, with a corresponding Tafel slope of 27.3 mV·dec–1. These results demonstrate competitive HER performance relative to reported multimetallic catalysts under comparable conditions. Bubble-printing enables high-throughput discovery of HEA electrocatalysts, with tunable stoichiometry and combinatorial arrays applicable to reactions beyond the HER.

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Publication Details

Journal
ACS Catalysis
Published
2026-03-17
DOI
https://doi.org/10.1021/acscatal.5c09076
Primary Topic
High Entropy Alloys Studies
Type
article
Field-Weighted Citation Impact
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article

Patterned High-Entropy Alloy Electrocatalyst for Efficient Hydrogen Evolution via Laser-Directed Bubble Printing

Kenta Kawashima, Yuebing Zheng, Ming-Feng Hsieh, C. Buddie Mullins
ACS Catalysis
High Entropy Alloys Studies
article

Patterned High-Entropy Alloy Electrocatalyst for Efficient Hydrogen Evolution via Laser-Directed Bubble Printing

Kenta Kawashima, Yuebing Zheng, Ming-Feng Hsieh, C. Buddie Mullins
article en

Abstract

High-entropy alloys (HEAs) provide broad compositional tunability for electrocatalysis, but conventional synthesis is energy-intensive, batch-limited, and requires postprocessing. A laser-directed bubble-printing method is introduced for the direct, ambient-condition fabrication of HEA catalysts on conductive substrates with microscale precision. Unlike conventional powder-based syntheses, bubble-printing enables in situ substrate growth through optothermal bubble confinement, combining ion accumulation and localized hydrothermal reactions. Using this approach, CuFeRhPdPt alloys are synthesized that exhibit a short-range ordered face-centered cubic microstructure, as confirmed by scanning transmission electron microscopy and selected-area electron diffraction. The printed alloys demonstrate efficient hydrogen evolution reaction (HER) activity in acidic media, achieving overpotentials of 5.23 and 18.49 mV at −10 and −200 mA·cmgeo–2, respectively, with a corresponding Tafel slope of 27.3 mV·dec–1. These results demonstrate competitive HER performance relative to reported multimetallic catalysts under comparable conditions. Bubble-printing enables high-throughput discovery of HEA electrocatalysts, with tunable stoichiometry and combinatorial arrays applicable to reactions beyond the HER.

ACS Catalysis
Walker (United States) (US), John Deere (Germany) (DE), The University of Texas at Austin (US)
Affordable and clean energy
Openalex Percentile: Top 19%
High Entropy Alloys Studies
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