Ultralight High-Entropy Nanowire Scaffolds for Extreme-Temperature Functionality

High-entropy alloys (HEAs) combine compositional disorder with exceptional functional tunability, yet their inherently high density limits their use in lightweight systems. Here, we introduce entropy-architected nanowire metamaterials, a class of materials that couple configurational entropy with structural porosity to achieve a metal-like functionality at ultralow density. FeCoNiCrCu HEA nanowires were electrodeposited into porous templates and freeze-cast into three-dimensional "bird's nest" scaffolds with densities below 1% of the bulk metal. The resulting architectures retain a disordered face-centered-cubic phase, exhibit Curie temperatures exceeding 1000 K, and deliver thermal diffusivity (≈0.211 mm<sup>2</sup> s<sup>-1</sup>) comparable to titanium alloys. Structural and spectroscopic analyses reveal nanoscale Cu segregation that enhances magnetic ordering and thermal stability. These findings demonstrate that configurational entropy and architectural hierarchy can be coengineered to yield lightweight, high-temperature functional materials for extreme-environment applications.

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Publication Details

Journal
ACS Applied Materials & Interfaces
Published
2026-03-17
DOI
https://doi.org/10.1021/acsami.5c25462
Primary Topic
High Entropy Alloys Studies
Type
article
Field-Weighted Citation Impact
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article

Ultralight High-Entropy Nanowire Scaffolds for Extreme-Temperature Functionality

Dustin A. Gilbert, Cameron S. Jorgensen, Austin Houston, Gerd Duscher et al.
ACS Applied Materials & Interfaces
High Entropy Alloys Studies
article

Ultralight High-Entropy Nanowire Scaffolds for Extreme-Temperature Functionality

Dustin A. Gilbert, Cameron S. Jorgensen, Austin Houston, Gerd Duscher, Corisa Kons, William Stallions
article en

Abstract

High-entropy alloys (HEAs) combine compositional disorder with exceptional functional tunability, yet their inherently high density limits their use in lightweight systems. Here, we introduce entropy-architected nanowire metamaterials, a class of materials that couple configurational entropy with structural porosity to achieve a metal-like functionality at ultralow density. FeCoNiCrCu HEA nanowires were electrodeposited into porous templates and freeze-cast into three-dimensional "bird's nest" scaffolds with densities below 1% of the bulk metal. The resulting architectures retain a disordered face-centered-cubic phase, exhibit Curie temperatures exceeding 1000 K, and deliver thermal diffusivity (≈0.211 mm<sup>2</sup> s<sup>-1</sup>) comparable to titanium alloys. Structural and spectroscopic analyses reveal nanoscale Cu segregation that enhances magnetic ordering and thermal stability. These findings demonstrate that configurational entropy and architectural hierarchy can be coengineered to yield lightweight, high-temperature functional materials for extreme-environment applications.

ACS Applied Materials & Interfaces
United States Air Force Research Laboratory (US), ARC Technology (United States) (US), University of Tennessee at Knoxville (US)
Openalex Percentile: Top 20%
High Entropy Alloys Studies
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