Direct Process‐Assembled Multidimensional Nanofiber Structures via Electrospinning

ABSTRACT Electrospun nanofibers possess exceptional structural characteristics, including well‐interconnected channels, nanoscale pore size, and high porosity, making them promising candidates for diverse applications across multiple fields. Structural design has emerged as a critical strategy for further enhancing the performance of these fiber materials. However, the inherent complexity of the electrohydrodynamic jet instability and solvent evaporation during electrospinning presents a significant challenge for rational fiber structure design. In this study, direct forming techniques are proposed to design the structures of fiber materials in three dimensions, encompassing the jet, fiber, and fiber assembly. Through regulating the spinning parameters, solvent systems, and electric field conditions, we successfully construct a garland‐like jet structure, wave‐like pure polymeric fiber morphology, and aligned fiber assembly. This work develops facile yet effective methods for the multi‐dimensional structural design of electrospun nanofibers, paving the way for the production of high‐performance and multifunctional fiber materials.

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Publication Details

Journal
Journal of Applied Polymer Science
Published
2026-03-16
DOI
https://doi.org/10.1002/app.70661
Primary Topic
Electrospun Nanofibers in Biomedical Applications
Type
article
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article

Direct Process‐Assembled Multidimensional Nanofiber Structures via Electrospinning

Sailing Lei
Journal of Applied Polymer Science
Electrospun Nanofibers in Biomedical Applications
article

Direct Process‐Assembled Multidimensional Nanofiber Structures via Electrospinning

Sailing Lei
article en

Abstract

ABSTRACT Electrospun nanofibers possess exceptional structural characteristics, including well‐interconnected channels, nanoscale pore size, and high porosity, making them promising candidates for diverse applications across multiple fields. Structural design has emerged as a critical strategy for further enhancing the performance of these fiber materials. However, the inherent complexity of the electrohydrodynamic jet instability and solvent evaporation during electrospinning presents a significant challenge for rational fiber structure design. In this study, direct forming techniques are proposed to design the structures of fiber materials in three dimensions, encompassing the jet, fiber, and fiber assembly. Through regulating the spinning parameters, solvent systems, and electric field conditions, we successfully construct a garland‐like jet structure, wave‐like pure polymeric fiber morphology, and aligned fiber assembly. This work develops facile yet effective methods for the multi‐dimensional structural design of electrospun nanofibers, paving the way for the production of high‐performance and multifunctional fiber materials.

Journal of Applied Polymer Science
Zhejiang Sci-Tech University (CN)
Openalex Percentile: Top 24%
Electrospun Nanofibers in Biomedical Applications
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Direct Process‐Assembled Multidimensional Nanofiber Structures via Electrospinning — Sailing Lei · Journal of Applied Polymer Science (2026) | TGRS Research Map | TGRS