Dynamic Tribological Behavior of Surface-Textured Bushings in External Gear Pumps: A CFD Investigation

This study investigates the dynamic behavior of the suction-side lubrication gap between bushing and gear in external gear pumps (EGPs), with emphasis on how surface texturing and bushing micromotion influence the effective stiffness and damping of the oil film. A three-dimensional CFD model of a lubrication gap between bushing and gear is developed to resolve the coupled sliding–squeezing hydrodynamics arising under realistic suction-side operating conditions. Steady-state simulations are used to determine the nonlinear static force–gap height relationship and extract the hydrodynamic stiffness, while transient simulations with harmonic perturbations are post-processed to evaluate the damping coefficient through acceleration-based filtering. The results show that both stiffness and damping increase sharply as the gap height decreases due to the strong confinement of the lubricant in the small-clearance region. Increasing the textured area slightly enlarges the effective gap height and reduces the hydrodynamic load capacity, leading to lower stiffness and damping values; this behavior highlights that the choice of an appropriate texturing configuration is a critical design parameter. Overall, the study provides a comprehensive dynamic characterization of textured bushing–gear lubrication films in EGP and offers quantitative data for developing lumped parameter models of EGP with textured bushings.