Research on Closed‐Loop Control System for Hot‐Rolled Thick‐Plate Cooling Process

To address quality issues caused by reliance on operator experience and inaccurate parameter settings during the cooling process of hot‐rolled thick plates, this paper proposes an intelligent control system based on Twin Delayed Deep Deterministic Policy Gradient (TD3) and dual residual neural networks integrated with a convolutional block attention module. The system uses postcooling temperature and plate‐shape data, together with basic steel plate information, as state inputs, and outputs the optimal cooling process parameters for the next steel plate, thereby achieving closed‐loop control. The residual network structure strengthens feature extraction, while the attention mechanism enhances sensitivity to key spatial features, thereby improving the perception of cooling effects by the model. In addition, a quantitative quality evaluation system is established based on plate flatness and temperature uniformity, which guides policy optimization through a reward function. Model training results demonstrate that the proposed model reduces the standard deviation of steel plate shape to 3.41 mm and temperature to 1.73°C, improving control accuracy and product consistency, with strong predictive performance in practice. This approach reduces dependence on manual tuning, enhances process stability, and provides strong technical support for intelligent manufacturing and high‐precision quality control of hot‐rolled thick plates.

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Publication Details

Journal
steel research international
Published
2026-03-16
DOI
https://doi.org/10.1002/srin.202501139
Primary Topic
Laser and Thermal Forming Techniques
Type
article
Field-Weighted Citation Impact
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article

Research on Closed‐Loop Control System for Hot‐Rolled Thick‐Plate Cooling Process

Qian Xie, H. F. Wang, Zhile Chen, Xinjian Gao et al.
steel research international
Laser and Thermal Forming Techniques
article

Research on Closed‐Loop Control System for Hot‐Rolled Thick‐Plate Cooling Process

Qian Xie, H. F. Wang, Zhile Chen, Xinjian Gao, Siwen Tong, Wanqian Zhang
article en

Abstract

To address quality issues caused by reliance on operator experience and inaccurate parameter settings during the cooling process of hot‐rolled thick plates, this paper proposes an intelligent control system based on Twin Delayed Deep Deterministic Policy Gradient (TD3) and dual residual neural networks integrated with a convolutional block attention module. The system uses postcooling temperature and plate‐shape data, together with basic steel plate information, as state inputs, and outputs the optimal cooling process parameters for the next steel plate, thereby achieving closed‐loop control. The residual network structure strengthens feature extraction, while the attention mechanism enhances sensitivity to key spatial features, thereby improving the perception of cooling effects by the model. In addition, a quantitative quality evaluation system is established based on plate flatness and temperature uniformity, which guides policy optimization through a reward function. Model training results demonstrate that the proposed model reduces the standard deviation of steel plate shape to 3.41 mm and temperature to 1.73°C, improving control accuracy and product consistency, with strong predictive performance in practice. This approach reduces dependence on manual tuning, enhances process stability, and provides strong technical support for intelligent manufacturing and high‐precision quality control of hot‐rolled thick plates.

steel research international
Anhui University of Technology (CN)
Openalex Percentile: Top 17%
Laser and Thermal Forming Techniques
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Research on Closed‐Loop Control System for Hot‐Rolled Thick‐Plate Cooling Process — Qian Xie, H. F. Wang, et al. · steel research international (2026) | TGRS Research Map | TGRS