Development and field evaluation of a battery operated self-propelled electrostatic sprayer

Manual pesticide spraying, commonly practiced in small landholdings, is laborious and hazardous. Tractor-operated sprayers and drones offer high field capacity and reduce manual labour; however, they involve high initial cost, fuel-related pollution, and uneven spraying, while drones pose risks of pesticide drift. These limitations make them unsuitable for small landholdings. To address this, a self-propelled electric electrostatic sprayer was developed for sustainable pesticide application in small landholdings. The sprayer consisted four air-assisted electrostatic spraying units, a propelling unit with transmission system, a powering unit with lead-acid batteries, a DC pump, and a spray tank. Field performance was evaluated at forwardspeedof 1.2km h-1. The sprayer achieved turning radius, swath, application rate, effective field capacity and field efficiency of 1.01 m, 2.2 m, 416.82 l ha−1, 0.18 ha h−1, and 70%, respectively. It produced VMD of 155.9–204 µm, droplet density of 28–73 droplets cm-2, RSF of 0.65–0.91, and UC of 2.02–3.16 across canopy heights. Once fully charged, the sprayer operated for 75 minutes. Propelling unit consumed the highest power (207.83 W), followed by spray-charging unit (51.33 W) and blowers (48.94W).The electric electrostatic sprayer performed satisfactorily and proved effective for small landholders.

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Publication Details

Journal
Cogent Engineering
Published
2026-03-15
DOI
https://doi.org/10.1080/23311916.2026.2640677
Primary Topic
Electrohydrodynamics and Fluid Dynamics
Type
article
Field-Weighted Citation Impact
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article

Development and field evaluation of a battery operated self-propelled electrostatic sprayer

Hifjur Raheman, Swagatika Priyadarshini Mohanty
Cogent Engineering
Electrohydrodynamics and Fluid Dynamics
article

Development and field evaluation of a battery operated self-propelled electrostatic sprayer

Hifjur Raheman, Swagatika Priyadarshini Mohanty
article en

Abstract

Manual pesticide spraying, commonly practiced in small landholdings, is laborious and hazardous. Tractor-operated sprayers and drones offer high field capacity and reduce manual labour; however, they involve high initial cost, fuel-related pollution, and uneven spraying, while drones pose risks of pesticide drift. These limitations make them unsuitable for small landholdings. To address this, a self-propelled electric electrostatic sprayer was developed for sustainable pesticide application in small landholdings. The sprayer consisted four air-assisted electrostatic spraying units, a propelling unit with transmission system, a powering unit with lead-acid batteries, a DC pump, and a spray tank. Field performance was evaluated at forwardspeedof 1.2km h-1. The sprayer achieved turning radius, swath, application rate, effective field capacity and field efficiency of 1.01 m, 2.2 m, 416.82 l ha−1, 0.18 ha h−1, and 70%, respectively. It produced VMD of 155.9–204 µm, droplet density of 28–73 droplets cm-2, RSF of 0.65–0.91, and UC of 2.02–3.16 across canopy heights. Once fully charged, the sprayer operated for 75 minutes. Propelling unit consumed the highest power (207.83 W), followed by spray-charging unit (51.33 W) and blowers (48.94W).The electric electrostatic sprayer performed satisfactorily and proved effective for small landholders.

Cogent EngineeringVol. 13(1)
Indian Institute of Technology Kharagpur (IN)
Affordable and clean energy
Openalex Percentile: Top 21%
Electrohydrodynamics and Fluid Dynamics
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