Influence of Ni and Co Additions on Microstructure and Mechanical Properties of (CoCrCuTi)100−xFex High-Entropy Alloys

The influence of Ni and Co additions on microstructure and mechanical properties of (CoCrCuTi)100−xFex high-entropy alloys (HEAs) containing 10 or 15 at. % Fe was investigated. The base HEA consisted of dendritic C14 Laves phases with interdendritic Cu-rich FCC regions. When Ni in the range of 2.5 to 10 at. % was added, a reduction in the Cu-rich phase was observed. Conversely, Co additions in the same range initially increased the Cu-rich phase but eventually led to liquid-phase separation (LPS), forming distinct Cu-lean L1 liquid and Cu-rich L2 globular regions. The average Vickers hardness values of (CoCrCuTi)90Fe10 and (CoCrCuTi)85Fe15 HEAs were measured at 790 ± 33 HV and 760 ± 20 HV, respectively. The additions of Ni and Co decreased overall hardness values. However, while Ni additions caused greater microstructural refinement, Co additions eventually led to heterogeneity due to LPS. For instance, the Vickers hardness of (CoCrCuTi)90Fe10 with 2.5 at. % Ni reached a maximum of 706 ± 95 HV, decreasing in hardness and scatter to 646 ± 19 HV when Ni increased to 10 at. %. In contrast, Co additions led to a marked reduction in hardness, from 574 ± 114 HV at 2.5 at. % Co to 442 ± 246 HV at 10 at. % Co. The fracture toughness (KIC), determined using Vickers indentation testing, indicated that Ni additions reduce fracture toughness, while Co additions increase it.