Detox NH3 Textile—Decontamination of Production-Related Ammonia in Farming and Industry with the Aid of Functional Adsorber Textiles

Ammonia is one of the most important and widely produced basic chemicals worldwide. However, this highly toxic gas is also produced in livestock farming and a variety of industrial processes, posing a potential threat to humans, animals and the environment and also significantly contributing to the formation of persistent particulate matter. The aim of this project was to develop a textile-based adsorber material and to demonstrate a suitable test system for purifying ammonia-contaminated air from production-related sources using the example of pig fattening and PCB production. This aim was achieved through the wash-resistant immobilization of polyacrylic acid on a polyester needle felt at laboratory, pilot plant and industrial scales. In addition, various system concepts have been developed in which air or phosphoric acid can flow through the adsorber textile, whereby in the latter case, the phosphoric acid is both actively involved in ammonia adsorption and also serves to elute the bound ammonia, enabling continuous and low-maintenance operation. Concurrently, the high-quality inorganic fertilizer ammonium phosphate is produced. In summary, an efficient alternative to existing solutions for ammonia minimization has been developed, which is fundamentally characterized by its universal applicability in different load scenarios, including small mobile systems in production facilities with local ammonia pollution, in addition to scenarios for large-scale agricultural operations.