Strong and brittle lithium dendrites

The growth and penetration of lithium dendrites through electrolytes and separators remain key challenges to realizing high-energy density lithium-metal batteries. Using mechanically strong electrolytes and separators has been considered a promising strategy based on the commonly believed softness of lithium. However, dendrite formation persists in stiff solid electrolytes, suggesting distinct mechanical behaviors. We measured the mechanical properties of individual lithium dendrites using an air-free protocol. We found that lithium dendrites are unexpectedly strong and brittle, with fracture stress greater than ~150 megapascals, unlike the ductile bulk metal. Cryo-transmission electron microscopy and mechanical modeling showed that this behavior arises from solid electrolyte interface constraints and nanoscale strengthening. These findings provide alternative mechanisms for dendrite penetration and dead lithium formation as well as guidance for design strategies for lithium-metal batteries.

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Publication Details

Journal
Science
Published
2026-03-12
DOI
https://doi.org/10.1126/science.adu9988
Primary Topic
Advanced Battery Materials and Technologies
Type
article
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article

Strong and brittle lithium dendrites

Huajian Gao, Xiaoyin Tian, Xuan Zhao, Youtian Zhang et al.
Science
Advanced Battery Materials and Technologies
article

Strong and brittle lithium dendrites

Huajian Gao, Xiaoyin Tian, Xuan Zhao, Youtian Zhang, Lihong Zhao, B. Zhang, Qiyi Fang, Hao Guo, Yifan Zhu, Qing Ai, Xintong Weng, Tianshu Zhai, Yimo Han, Doug Steinbach, Jun Lou, Ming Tang, Bongki Shin, Wenhua Guo, Yan Yao, Ting Zhu, Fan Wang, Xing Liu, Yifeng Liu, Guanhui Gao
article en

Abstract

The growth and penetration of lithium dendrites through electrolytes and separators remain key challenges to realizing high-energy density lithium-metal batteries. Using mechanically strong electrolytes and separators has been considered a promising strategy based on the commonly believed softness of lithium. However, dendrite formation persists in stiff solid electrolytes, suggesting distinct mechanical behaviors. We measured the mechanical properties of individual lithium dendrites using an air-free protocol. We found that lithium dendrites are unexpectedly strong and brittle, with fracture stress greater than ~150 megapascals, unlike the ductile bulk metal. Cryo-transmission electron microscopy and mechanical modeling showed that this behavior arises from solid electrolyte interface constraints and nanoscale strengthening. These findings provide alternative mechanisms for dendrite penetration and dead lithium formation as well as guidance for design strategies for lithium-metal batteries.

ScienceVol. 391(6790)
Agency for Science, Technology and Research (SG), New Jersey Institute of Technology (US), Georgia Institute of Technology (US), Nanyang Technological University (SG), Institute of High Performance Computing (SG), University of Houston (US), Rice University (US)
Affordable and clean energy
Openalex Percentile: Top 23%
Advanced Battery Materials and Technologies
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