Microscopic Mechanisms of Hydrogen Permeation in <scp>PEMFC</scp> Sealing Materials: A Review of Molecular Simulation Studies

ABSTRACT Hydrogen permeation through sealing materials poses a significant challenge to the safety and durability of proton exchange membrane fuel cells (PEMFCs). This review systematically summarizes recent advances in employing molecular simulation techniques, specifically molecular dynamics (MD) and grand canonical Monte Carlo (GCMC), to elucidate the microscopic mechanisms of hydrogen transport in rubber seals. The application of the solution‐diffusion model is analyzed, highlighting the critical roles of free volume topology, polymer chain dynamics, and interfacial interactions in determining barrier performance. We compare the permeation characteristics of typical elastomers, including EPDM, NBR, FKM, and VMQ, and discuss the impact of environmental factors. Notably, the review emphasizes micro‐mechanisms often inaccessible to macroscopic experiments, such as the non‐Fickian sub‐diffusion caused by the crowding effect under high pressure and the trapping phenomena at filler interfaces. Finally, the potential of molecular simulations in guiding the design of next‐generation high‐barrier sealing materials is discussed, providing a theoretical basis for material optimization.

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Publication Details

Journal
Journal of Applied Polymer Science
Published
2026-03-11
DOI
https://doi.org/10.1002/app.70682
Primary Topic
Fuel Cells and Related Materials
Type
article
Field-Weighted Citation Impact
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article

Microscopic Mechanisms of Hydrogen Permeation in PEMFC Sealing Materials: A Review of Molecular Simulation Studies

Juyong Cao, Yanfeng Xing, Ying Wang, Xiaobing Zhang et al.
Journal of Applied Polymer Science
Fuel Cells and Related Materials
article

Microscopic Mechanisms of Hydrogen Permeation in PEMFC Sealing Materials: A Review of Molecular Simulation Studies

Juyong Cao, Yanfeng Xing, Ying Wang, Xiaobing Zhang, Lvcheng Fang
article en

Abstract

ABSTRACT Hydrogen permeation through sealing materials poses a significant challenge to the safety and durability of proton exchange membrane fuel cells (PEMFCs). This review systematically summarizes recent advances in employing molecular simulation techniques, specifically molecular dynamics (MD) and grand canonical Monte Carlo (GCMC), to elucidate the microscopic mechanisms of hydrogen transport in rubber seals. The application of the solution‐diffusion model is analyzed, highlighting the critical roles of free volume topology, polymer chain dynamics, and interfacial interactions in determining barrier performance. We compare the permeation characteristics of typical elastomers, including EPDM, NBR, FKM, and VMQ, and discuss the impact of environmental factors. Notably, the review emphasizes micro‐mechanisms often inaccessible to macroscopic experiments, such as the non‐Fickian sub‐diffusion caused by the crowding effect under high pressure and the trapping phenomena at filler interfaces. Finally, the potential of molecular simulations in guiding the design of next‐generation high‐barrier sealing materials is discussed, providing a theoretical basis for material optimization.

Journal of Applied Polymer Science
Shanghai University of Engineering Science (CN)
Life in Land
Openalex Percentile: Top 24%
Fuel Cells and Related Materials
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