Production System Monitoring Based on Petri Nets Enhanced with Multi-Source Information

As the manufacturing industry continues to advance its digital transformation, intelligent sensing technology has become a key support for achieving precise, efficient and automated quality control. However, current production line monitoring systems predominantly rely on fixed and costly monitoring equipment and sensors, lacking flexible and interactive first-person perspective perception approaches centered on on-site operators. Meanwhile, factory process monitoring often depends solely on visual expression rather than balancing the capabilities of the simulation model and visual state detection, leading to delayed responses to abnormal systems and hindering the adjustment strategy feedback. To address these limitations, this study provides wearable sensing for key workers, enriching the state perception capabilities in industrial scenarios. Furthermore, to achieve dynamic model and real-time visual representation of production line operations, a multi-source information-enhanced Petri nets model is proposed in terms of engineering and user-friendliness. With the solid mathematical basics of the Petri nets and the enriched human-machine data from the product line, this method provides an intuitive, dynamic and accurate reflection of the production system's real-time operational status, offering a scientific and reliable basis for operational decision-making. The proposed approach has been implemented in a real-world production system for reinforced concrete civil defense doors, and this engineering application can also be extended to many other scenarios.

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Publication Details

Journal
Sensors
Published
2026-03-12
DOI
https://doi.org/10.3390/s26061785
Primary Topic
Petri Nets in System Modeling
Type
article
Field-Weighted Citation Impact
0.00
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Production System Monitoring Based on Petri Nets Enhanced with Multi-Source Information

Jun Qian, Weizheng Chen, Yi Kang, Peng Liu et al.
Sensors
Petri Nets in System Modeling
article

Production System Monitoring Based on Petri Nets Enhanced with Multi-Source Information

Jun Qian, Weizheng Chen, Yi Kang, Peng Liu, Xinze Li, Chenlong Zhang
article en

Abstract

As the manufacturing industry continues to advance its digital transformation, intelligent sensing technology has become a key support for achieving precise, efficient and automated quality control. However, current production line monitoring systems predominantly rely on fixed and costly monitoring equipment and sensors, lacking flexible and interactive first-person perspective perception approaches centered on on-site operators. Meanwhile, factory process monitoring often depends solely on visual expression rather than balancing the capabilities of the simulation model and visual state detection, leading to delayed responses to abnormal systems and hindering the adjustment strategy feedback. To address these limitations, this study provides wearable sensing for key workers, enriching the state perception capabilities in industrial scenarios. Furthermore, to achieve dynamic model and real-time visual representation of production line operations, a multi-source information-enhanced Petri nets model is proposed in terms of engineering and user-friendliness. With the solid mathematical basics of the Petri nets and the enriched human-machine data from the product line, this method provides an intuitive, dynamic and accurate reflection of the production system's real-time operational status, offering a scientific and reliable basis for operational decision-making. The proposed approach has been implemented in a real-world production system for reinforced concrete civil defense doors, and this engineering application can also be extended to many other scenarios.

SensorsVol. 26(6)
Jilin University (CN), Medical Protective (US), Zhejiang University (CN)
Openalex Percentile: Top 25%
Petri Nets in System Modeling
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