Feasibility Study of Scrap Grading Systems Based on Three-Dimensional Vision Technology

To address the inefficiency and unfairness of traditional manual scrap sorting, we propose the application of 3D vision technology for grading in this work. The multi-view 3D reconstruction algorithm achieves an accuracy within 1 mm in both synthetic and real scrap scenes. This level of accuracy meets the requirements for scrap grading. Subsequently, an automated processing workflow in a non-overlapping scrap scenario is investigated, in which a pipeline based on the multi-view reconstruction integrating point cloud segmentation technique is proposed. Four-point cloud clustering segmentation methods, including Euclidean clustering, Kmeans, DBSCAN and Region Grow, are compared, and it is found that the Euclidean-clustering-based point cloud segmentation algorithm provides the best overall trade-off, achieving an mIoU score of 99.35%, while the thickness measurement error is less than 0.5 mm. The workflow suggests improved robustness and reliability compared to using a single 2D image for thickness inference. These results indicate that 3D vision may provide a valuable basis for the future development of scrap grading systems.

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Publication Details

Journal
Sensors
Published
2026-03-12
DOI
https://doi.org/10.3390/s26061792
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
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article

Feasibility Study of Scrap Grading Systems Based on Three-Dimensional Vision Technology

Tianxu Wu, Yun Zhou, Zhiyou Liao, Haichuan Wang et al.
Sensors
Industrial Vision Systems and Defect Detection
article

Feasibility Study of Scrap Grading Systems Based on Three-Dimensional Vision Technology

Tianxu Wu, Yun Zhou, Zhiyou Liao, Haichuan Wang, Guangda Bao, Wenzhi Xia
article en

Abstract

To address the inefficiency and unfairness of traditional manual scrap sorting, we propose the application of 3D vision technology for grading in this work. The multi-view 3D reconstruction algorithm achieves an accuracy within 1 mm in both synthetic and real scrap scenes. This level of accuracy meets the requirements for scrap grading. Subsequently, an automated processing workflow in a non-overlapping scrap scenario is investigated, in which a pipeline based on the multi-view reconstruction integrating point cloud segmentation technique is proposed. Four-point cloud clustering segmentation methods, including Euclidean clustering, Kmeans, DBSCAN and Region Grow, are compared, and it is found that the Euclidean-clustering-based point cloud segmentation algorithm provides the best overall trade-off, achieving an mIoU score of 99.35%, while the thickness measurement error is less than 0.5 mm. The workflow suggests improved robustness and reliability compared to using a single 2D image for thickness inference. These results indicate that 3D vision may provide a valuable basis for the future development of scrap grading systems.

SensorsVol. 26(6)
Anhui University of Technology (CN)
Openalex Percentile: Top 29%
Industrial Vision Systems and Defect Detection
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