Effects of Four Nanomaterials on the Performance and Microstructure of Coal Gangue-Based Geopolymers

This study aimed to enhance the slurry performance and durability of coal gangue-based geopolymers (CGGP) by incorporating four types of nanomaterials: nano-SiO<sub>2</sub> (NS), graphene oxide (GO) nanosheets, nano-CaCo<sub>3</sub> (NC), and nano-Al<sub>2</sub>O<sub>3</sub> (NA). The microstructure and underlying mechanisms were thoroughly investigated using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). The results indicate that the type and dosage of nanomaterials significantly influence the rheological properties, strength development, setting time, porosity, and water absorption of CGGP. Specifically, the addition of GO nanosheets drastically reduced fluidity, with a 73.33% decrease in flowability compared to the control group at a 2.0 wt.% dosage. Nano-SiO<sub>2</sub> exhibited the most pronounced effect in improving compressive strength and shortening the setting time, with the optimal accelerating effect observed at a 1.5 wt.% dosage. Nano-CaCO<sub>3</sub> primarily acts as a filler. Though its reactivity is relatively low, at an appropriate dosage (1.5 wt.%), it can effectively reduce porosity and water absorption. Moreover, at a dosage of 1 wt.%, it exhibits the optimal 28-day compressive strength, which is 54.18% higher than that of the blank group. Nano-Al<sub>2</sub>O<sub>3</sub> demonstrated a relatively stable accelerating effect on setting and yielded the best pore structure and strength at a 1.5 wt.% dosage. SEM analysis revealed that the incorporation of an appropriate amount of NC particles significantly improved the microstructural densification of the polymer. Concurrently, EDS results confirmed the positive influence of the nano-Al<sub>2</sub>O<sub>3</sub> material on the distribution of hydration products and the interfacial structure. This research provides an important theoretical basis and technical support for the high-performance design and widespread engineering application of coal gangue-based geopolymers.

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Publication Details

Journal
Materials
Published
2026-03-12
DOI
https://doi.org/10.3390/ma19061095
Primary Topic
Coal Combustion and Slurry Processing
Type
article
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article

Effects of Four Nanomaterials on the Performance and Microstructure of Coal Gangue-Based Geopolymers

Zhiwen Jia, Z. D. Wang, Minghua Hu, Wei Lan et al.
Materials
Coal Combustion and Slurry Processing
article

Effects of Four Nanomaterials on the Performance and Microstructure of Coal Gangue-Based Geopolymers

Zhiwen Jia, Z. D. Wang, Minghua Hu, Wei Lan, Tiantian Jiang, Gang Wang, Xiqi Liu
article en

Abstract

This study aimed to enhance the slurry performance and durability of coal gangue-based geopolymers (CGGP) by incorporating four types of nanomaterials: nano-SiO<sub>2</sub> (NS), graphene oxide (GO) nanosheets, nano-CaCo<sub>3</sub> (NC), and nano-Al<sub>2</sub>O<sub>3</sub> (NA). The microstructure and underlying mechanisms were thoroughly investigated using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). The results indicate that the type and dosage of nanomaterials significantly influence the rheological properties, strength development, setting time, porosity, and water absorption of CGGP. Specifically, the addition of GO nanosheets drastically reduced fluidity, with a 73.33% decrease in flowability compared to the control group at a 2.0 wt.% dosage. Nano-SiO<sub>2</sub> exhibited the most pronounced effect in improving compressive strength and shortening the setting time, with the optimal accelerating effect observed at a 1.5 wt.% dosage. Nano-CaCO<sub>3</sub> primarily acts as a filler. Though its reactivity is relatively low, at an appropriate dosage (1.5 wt.%), it can effectively reduce porosity and water absorption. Moreover, at a dosage of 1 wt.%, it exhibits the optimal 28-day compressive strength, which is 54.18% higher than that of the blank group. Nano-Al<sub>2</sub>O<sub>3</sub> demonstrated a relatively stable accelerating effect on setting and yielded the best pore structure and strength at a 1.5 wt.% dosage. SEM analysis revealed that the incorporation of an appropriate amount of NC particles significantly improved the microstructural densification of the polymer. Concurrently, EDS results confirmed the positive influence of the nano-Al<sub>2</sub>O<sub>3</sub> material on the distribution of hydration products and the interfacial structure. This research provides an important theoretical basis and technical support for the high-performance design and widespread engineering application of coal gangue-based geopolymers.

MaterialsVol. 19(6)
Shaoxing University (CN), East China University of Technology (CN), Pearl River Hydraulic Research Institute (CN), Ministry of Water Resources of the People's Republic of China (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 26%
Coal Combustion and Slurry Processing
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