Analysis of the Quality of Holes Drilled at Low Temperatures in Carbon Fiber Plates with a Foamed Polyvinyl Chloride Core

Sandwich materials are increasingly used due to the possibility of improving their combined properties. However, some manufacturing operations become more complex, such as drilling, where it is more difficult to determine the optimal cutting conditions that provide the appropriate hole quality. In this context, the quality of the drilled holes of the carbon fiber plates with a foamed polyvinyl chloride core, a material used in marine environments at very low temperatures, among others, is analyzed. Due to the importance of surface quality in operations prior to the assembly of plates and the influence of delamination on the in-service behavior of materials, the objective is to determine the diameter deviation (∆D), circularity (CIR), and delamination (FD) at the entrance and exit of the hole after drilling plates of this material. This sandwich material has been drilled at low temperatures (−15, 0, and 15 °C) using compressed air as cooler. Different cutting conditions have been used regarding rotation speed and feed. An experimental and statistical study, including a response surface optimization for FD, and multiple response surface optimization for ∆D and CIR were used. Several ranges of suitable cutting conditions can be identified for each temperature.