Polymer–Ceramic Hybrid Composites for Lightweight Solar Thermal Collector Absorbers: Thermal Transport, Optical Selectivity, and Durability

Polymer-ceramic hybrid composites are emerging as attractive candidates for lightweight, corrosion-resistant absorber components in solar thermal collectors; however, their adoption is constrained by the intrinsically low thermal conductivity of polymers, processing-induced anisotropic heat transport, interfacial thermal resistance at tube/laminate joints, and durability challenges under outdoor exposure. This review provides a collector-centered synthesis of polymer-ceramic hybrid materials, emphasizing the translation of composite properties into collector-level outcomes rather than conductivity enhancement alone. A structure-property-performance mapping approach is presented to connect directional thermal conductivity ((k_in-plane), (k_perp)), thermal diffusivity, heat capacity, coefficient of thermal expansion, and service temperature with collector performance parameters such as heat removal effectiveness, overall heat losses, and stagnation behavior. Ceramic fillers (e.g., boron nitride, aluminum nitride, silicon carbide, alumina) are examined for stable conduction-network formation, coating compatibility, and long-term reliability, while carbon fillers (graphite, graphene nanoplatelets, carbon nanotubes) are evaluated for combined heat spreading and solar absorption benefits, with attention to emissivity penalties. Hybrid ceramic-carbon architectures and multilayer absorber designs are identified as the most promising routes to balance thermal transport, optical selectivity (high solar absorptance and low thermal emittance), manufacturability, and durability under UV, humidity, and thermal cycling.

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Publication Details

Journal
Polymers
Published
2026-03-11
DOI
https://doi.org/10.3390/polym18060678
Primary Topic
Solar Thermal and Photovoltaic Systems
Type
article
Field-Weighted Citation Impact
0.00

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article

Polymer–Ceramic Hybrid Composites for Lightweight Solar Thermal Collector Absorbers: Thermal Transport, Optical Selectivity, and Durability

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Polymer–Ceramic Hybrid Composites for Lightweight Solar Thermal Collector Absorbers: Thermal Transport, Optical Selectivity, and Durability

Lokesh Kumar Sharma, Drago Bračun, Mohit Sharma, Sachin Sharma, Yatendra Pal, Reshab Pradhan, Yogesh Sharma, Damjan Klobčar
article en

Abstract

Polymer-ceramic hybrid composites are emerging as attractive candidates for lightweight, corrosion-resistant absorber components in solar thermal collectors; however, their adoption is constrained by the intrinsically low thermal conductivity of polymers, processing-induced anisotropic heat transport, interfacial thermal resistance at tube/laminate joints, and durability challenges under outdoor exposure. This review provides a collector-centered synthesis of polymer-ceramic hybrid materials, emphasizing the translation of composite properties into collector-level outcomes rather than conductivity enhancement alone. A structure-property-performance mapping approach is presented to connect directional thermal conductivity ((k_in-plane), (k_perp)), thermal diffusivity, heat capacity, coefficient of thermal expansion, and service temperature with collector performance parameters such as heat removal effectiveness, overall heat losses, and stagnation behavior. Ceramic fillers (e.g., boron nitride, aluminum nitride, silicon carbide, alumina) are examined for stable conduction-network formation, coating compatibility, and long-term reliability, while carbon fillers (graphite, graphene nanoplatelets, carbon nanotubes) are evaluated for combined heat spreading and solar absorption benefits, with attention to emissivity penalties. Hybrid ceramic-carbon architectures and multilayer absorber designs are identified as the most promising routes to balance thermal transport, optical selectivity (high solar absorptance and low thermal emittance), manufacturability, and durability under UV, humidity, and thermal cycling.

PolymersVol. 18(6)
Jaypee University of Information Technology (IN), University of Ljubljana (SI), Mangalayatan University (IN), Shiv Nadar University (IN), Sharda University (IN), GLA University (IN)
Javna Agencija za Raziskovalno Dejavnost RS, Erasmus+
Affordable and clean energy
Openalex Percentile: Top 31%
Solar Thermal and Photovoltaic Systems
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