Визначення основних технологічних параметрів в процесі електрохімічного вилучення міді з сульфатнокислих концентрованих технологічних розчинів

This study investigates concentrated model solutions, acid sulfate spent technological solutions (STSs) from surface preparation and coating operations by a number of enterprises, in order to devise unified technologies and to design relevant equipment. To substantiate the basic parameters for an electrolysis system within the framework of the system approach (Quality Function Deployment), it is shown that regardless of the concept and mechanism of electrochemical transformations, one of the main elements is redox reactions that occur both at the electrode-solution interface and in the solution volume. This paper reports experimental studies on electrochemical cathodic extraction of copper from acid sulfate concentrated technological solutions under conditions of non-stationary composition and changes in the properties of STSs. The basic technological parameters of the electrolysis process have been defined; a cathodic extraction installation of metal (copper) has been designed. To adapt the installation to changes in technological parameters and to avoid the formation of by-products together with the main product (copper), installation and dismantling of cathodes and diaphragms are implied. To eliminate secondary contamination of STS, it is proposed to abandon the use of reagents in local cycles at all stages of STS purification in favor of electrochemical technology. The kinetic data reported here (current density, current consumption/1 mol, deposition rate) make it possible to define the basic principles of control and regulation of the electrolysis process. The pH and Eh values make it possible to adjust the type of precipitate (foil, precipitate containing foreign substances), as well as determine the purpose of the technological process (regeneration, disposal). It is recommended to use diaphragm-free electrolysis in local regeneration cycles and diaphragm electrolysis in local disposal cycles

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Publication Details

Journal
The Scientific Issues of Ternopil Volodymyr Hnatiuk National Pedagogical University Series pedagogy
Published
2025-10-28
Primary Topic
Metal Extraction and Bioleaching
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article

Визначення основних технологічних параметрів в процесі електрохімічного вилучення міді з сульфатнокислих концентрованих технологічних розчинів

Сергій Володимирович Ковальчук, Надія Марківна Буденкова, Наталія Михайлівна Корчик, Микола Васильович Яцков et al.
The Scientific Issues of Ternopil Volodymyr Hnatiuk National Pedagogical University Series pedagogy
Metal Extraction and Bioleaching
article

Визначення основних технологічних параметрів в процесі електрохімічного вилучення міді з сульфатнокислих концентрованих технологічних розчинів

Сергій Володимирович Ковальчук, Надія Марківна Буденкова, Наталія Михайлівна Корчик, Микола Васильович Яцков, Оксана Іванівна Мисіна
article en

Abstract

This study investigates concentrated model solutions, acid sulfate spent technological solutions (STSs) from surface preparation and coating operations by a number of enterprises, in order to devise unified technologies and to design relevant equipment. To substantiate the basic parameters for an electrolysis system within the framework of the system approach (Quality Function Deployment), it is shown that regardless of the concept and mechanism of electrochemical transformations, one of the main elements is redox reactions that occur both at the electrode-solution interface and in the solution volume. This paper reports experimental studies on electrochemical cathodic extraction of copper from acid sulfate concentrated technological solutions under conditions of non-stationary composition and changes in the properties of STSs. The basic technological parameters of the electrolysis process have been defined; a cathodic extraction installation of metal (copper) has been designed. To adapt the installation to changes in technological parameters and to avoid the formation of by-products together with the main product (copper), installation and dismantling of cathodes and diaphragms are implied. To eliminate secondary contamination of STS, it is proposed to abandon the use of reagents in local cycles at all stages of STS purification in favor of electrochemical technology. The kinetic data reported here (current density, current consumption/1 mol, deposition rate) make it possible to define the basic principles of control and regulation of the electrolysis process. The pH and Eh values make it possible to adjust the type of precipitate (foil, precipitate containing foreign substances), as well as determine the purpose of the technological process (regeneration, disposal). It is recommended to use diaphragm-free electrolysis in local regeneration cycles and diaphragm electrolysis in local disposal cycles

The Scientific Issues of Ternopil Volodymyr Hnatiuk National Pedagogical University Series pedagogy
Industry, innovation and infrastructure
Openalex Percentile: Top 37%
Metal Extraction and Bioleaching
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Визначення основних технологічних параметрів в процесі електрохімічного вилучення міді з сульфатнокислих концентрованих технологічних розчинів — Сергій Володимирович Ковальчук, Надія Марківна Буденкова, et al. · The Scientific Issues of Ternopil Volodymyr Hnatiuk National Pedagogical University Series pedagogy (2025) | TGRS Research Map | TGRS