Torrefaction of Biowastes for High-Performance Solid Biofuel Production: A Review

To compete with fossil fuels, biofuels produced from renewable waste biomass must be cost-effective, adaptable to existing heat and power infrastructure, and possess desirable fuel properties and performance metrics matching those of fossil fuels, while having a much lower carbon footprint. However, handling and processing biowastes in thermochemical biorefineries is challenging owing to their high moisture content, low bulk density, poor grindability, low calorific value, and heterogeneous physicochemical properties. Torrefaction has emerged as an effective thermochemical technology for upgrading biowastes into torrefied biomass, which exhibits improved, homogeneous physicochemical properties, including higher calorific value, higher bulk density, better grindability, and hydrophobicity. This review synthesizes the current state of research on torrefaction, with particular emphasis on process parameters, reactor designs, commercial-scale implementations, and an analysis of its strengths, weaknesses, opportunities, and threats. The comparative advantages and limitations of different torrefaction reactors are highlighted, emphasizing how each reactor’s characteristics determine its suitability for specific circumstances and operating conditions. This article also considers the technical and economic challenges associated with scaling up torrefaction. The discussion on specific case studies on techno-economic analysis of torrefaction outlines the key barriers and provides incentives for researchers to consider when upscaling the technology. The strengths, weaknesses, opportunities, and threat analysis offers strategic insights for policymakers and industry stakeholders into possible actions to support torrefaction and its upscaling.