Cloud-based collaborative CNC manufacturing framework integrating tool wear monitoring and scheduling support

This paper presents a cloud-native cyber-physical CNC manufacturing framework that integrates collaborative CNC operation with a tool wear condition monitoring (TWCM) case study for supervisory decision support. The framework combines edge–cloud connectivity, secure data exchange, and data-driven analytics to enable condition-informed scheduling and coordination across distributed manufacturing resources. As a representative analytics service, a vibration-based TWCM pipeline is implemented for CNC turning, where laser Doppler vibrometry signals are decomposed using variational mode decomposition (VMD) and processed through an AutoML-based regression workflow to estimate flank wear. Tool-health outputs are published to the cloud and linked to supervisory scheduling logic, supporting actions such as tool-change recommendations and job-queue updates. The system is demonstrated on CNC turning of AISI 1045 steel using carbide inserts in a multi-node edge–cloud testbed. The results show accurate wear estimation and illustrate how tool-health intelligence can be integrated into a collaborative cloud environment for decision support. The proposed framework does not implement autonomous machine-level closed-loop control, but provides an extensible pathway toward condition-aware CNC collaboration aligned with Industry 4.0 principles.

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Publication Details

Journal
Scientific Reports
Published
2026-03-09
DOI
https://doi.org/10.1038/s41598-026-42165-z
Primary Topic
Advanced machining processes and optimization
Type
article
Field-Weighted Citation Impact
0.00

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article

Cloud-based collaborative CNC manufacturing framework integrating tool wear monitoring and scheduling support

Samir Mekid, Mourad Nouioua, Imran
Scientific Reports
Advanced machining processes and optimization
article

Cloud-based collaborative CNC manufacturing framework integrating tool wear monitoring and scheduling support

Samir Mekid, Mourad Nouioua, Imran
article en

Abstract

This paper presents a cloud-native cyber-physical CNC manufacturing framework that integrates collaborative CNC operation with a tool wear condition monitoring (TWCM) case study for supervisory decision support. The framework combines edge–cloud connectivity, secure data exchange, and data-driven analytics to enable condition-informed scheduling and coordination across distributed manufacturing resources. As a representative analytics service, a vibration-based TWCM pipeline is implemented for CNC turning, where laser Doppler vibrometry signals are decomposed using variational mode decomposition (VMD) and processed through an AutoML-based regression workflow to estimate flank wear. Tool-health outputs are published to the cloud and linked to supervisory scheduling logic, supporting actions such as tool-change recommendations and job-queue updates. The system is demonstrated on CNC turning of AISI 1045 steel using carbide inserts in a multi-node edge–cloud testbed. The results show accurate wear estimation and illustrate how tool-health intelligence can be integrated into a collaborative cloud environment for decision support. The proposed framework does not implement autonomous machine-level closed-loop control, but provides an extensible pathway toward condition-aware CNC collaboration aligned with Industry 4.0 principles.

Scientific Reports
King Fahd University of Petroleum and Minerals (SA)
King Fahd University of Petroleum and Minerals
Industry, innovation and infrastructure
Openalex Percentile: Top 30%
Advanced machining processes and optimization
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Cloud-based collaborative CNC manufacturing framework integrating tool wear monitoring and scheduling support — Samir Mekid, Mourad Nouioua, et al. · Scientific Reports (2026) | TGRS Research Map | TGRS