Manufacturing of Banana Fiber-Reinforced Bidirectional Fabric with UPR Matrix by Vacuum-Assisted Resin Transfer Molding

This study explores the use of banana pseudostem fibers from Córdoba, Colombia, as reinforcement in polymer composites manufactured through vacuum-assisted resin transfer molding (VARTM). The fibers were decorticated, oven-dried at 40 °C, and subjected to mercerization and epoxy coating treatments. Plain-weave fabrics were produced using continuous yarns composed of 10 and 15 fibers, both treated and untreated. Experimental analyses included pull-out tests, thermogravimetric analysis, fourier-transform infrared spectroscopy, winding speed, surface twist angle, and tensile strength tests for yarns, as well as tensile load, adhesion, and permeability tests for fabrics and tensile and flexural strength tests for composites. Treated yarns exhibited a slight increase in diameter and a lower extraction (25%) compared to untreated yarns (33%). Although treated fabrics showed enhanced permeability and improved resin infiltration, untreated fabrics demonstrated superior mechanical performance, with a tensile load of 2.33 kN in comparison to 1.37 kN for treated yarns. The highest tensile strength of 76.56 MPa was achieved in composites reinforced with three layers of untreated fabric, while the best flexural strength of 86.93 MPa was observed in single-layer composites with the same configuration. These results emphasize the potential of untreated banana fiber fabrics as promising reinforcement in structural composite applications.