High-throughput validation of phase formability and simulation accuracy of cantor alloys

• Perform high-throughput in-situ XRD on co-sputtered FeNiMnCr HEA thin films. • Introduce a modified logistic function to calibrate DFT-predicted transformation temperatures. • Propose a quantitative confidence metric linking high-throughput experiments and computations • Enable systematic assessment of computational models to guide future experiments. High-throughput methods enable accelerated discovery of novel materials in complex systems such as high-entropy alloys, which exhibit intricate phase stability across vast compositional spaces. Computational approaches, including Density Functional Theory (DFT) and calculation of phase diagrams (CALPHAD), facilitate screening of phase formability as a function of composition and temperature. However, the integration of computational predictions with experimental validation remains challenging in high-throughput studies. In this work, we introduce a quantitative confidence metric to assess the agreement between predictions and experimental observations, providing a quantitative measure of the confidence of machine learning models trained on either DFT or CALPHAD input in accounting for experimental evidence. The experimental dataset was generated via high-throughput in-situ synchrotron X-ray diffraction on compositionally varied FeNiMnCr alloy libraries, heated from room temperature to ∼1000 °C. Agreement between the observed and predicted phases was evaluated using either temperature-independent phase classification or a model that incorporates a temperature-dependent probability of phase formation. This integrated approach demonstrates where strong overall agreement exists between computation and experiment, while also identifying key discrepancies, particularly in FCC/BCC predictions at Mn-rich regions to inform future model refinement.

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Publication Details

Journal
Applied Materials Today
Published
2026-03-09
DOI
https://doi.org/10.1016/j.apmt.2026.103178
Primary Topic
Machine Learning in Materials Science
Type
article
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article

High-throughput validation of phase formability and simulation accuracy of cantor alloys

Beatriz D. Moreno, S. E. Lofland, A. Couet, KANGMING LI et al.
Applied Materials Today
Machine Learning in Materials Science
article

High-throughput validation of phase formability and simulation accuracy of cantor alloys

Beatriz D. Moreno, S. E. Lofland, A. Couet, KANGMING LI, Natalie Page, C. Lavoie, Changjun Cheng, Daniel Persaud, Michael J. Moorehead, Jason Hattrick-Simpers
article en

Abstract

• Perform high-throughput in-situ XRD on co-sputtered FeNiMnCr HEA thin films. • Introduce a modified logistic function to calibrate DFT-predicted transformation temperatures. • Propose a quantitative confidence metric linking high-throughput experiments and computations • Enable systematic assessment of computational models to guide future experiments. High-throughput methods enable accelerated discovery of novel materials in complex systems such as high-entropy alloys, which exhibit intricate phase stability across vast compositional spaces. Computational approaches, including Density Functional Theory (DFT) and calculation of phase diagrams (CALPHAD), facilitate screening of phase formability as a function of composition and temperature. However, the integration of computational predictions with experimental validation remains challenging in high-throughput studies. In this work, we introduce a quantitative confidence metric to assess the agreement between predictions and experimental observations, providing a quantitative measure of the confidence of machine learning models trained on either DFT or CALPHAD input in accounting for experimental evidence. The experimental dataset was generated via high-throughput in-situ synchrotron X-ray diffraction on compositionally varied FeNiMnCr alloy libraries, heated from room temperature to ∼1000 °C. Agreement between the observed and predicted phases was evaluated using either temperature-independent phase classification or a model that incorporates a temperature-dependent probability of phase formation. This integrated approach demonstrates where strong overall agreement exists between computation and experiment, while also identifying key discrepancies, particularly in FCC/BCC predictions at Mn-rich regions to inform future model refinement.

Applied Materials TodayVol. 49
University of Wisconsin–Madison (US), University of Toronto (CA), Idaho National Laboratory (US), Structural Genomics Consortium (CA), IBM Research - Thomas J. Watson Research Center (US), Vector Institute (CA), Schwartz/Reisman Emergency Medicine Institute (CA), Rowan University (US), King Abdullah University of Science and Technology (SA), Canadian Light Source (Canada) (CA)
Openalex Percentile: Top 30%
Machine Learning in Materials Science
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