Direct oxidative carbonylation of methane to acetic acid via high-valent iron-oxo mediated water activation

Direct conversion of CH<sub>4</sub> into value-added chemicals is impeded by the inert C-H bonds and inefficient C-C coupling. We report a spatially separated Rh-O-Fe active-site architecture that decouples CH<sub>4</sub> and H<sub>2</sub>O activation through a high-valent-metal mediated radical mechanism, enabling selective CH<sub>3</sub>COOH synthesis. In-situ infrared, operando Mössbauer spectroscopy, and quasi in-situ high-field EPR reveal that O<sub>2</sub> oxidizes Rh and Fe to high valence states. Rh<sup>(III)</sup> activates CH<sub>4</sub> to •CH<sub>3</sub>, while Fe<sup>(IV)</sup> = O dissociates H<sub>2</sub>O into •OH through a truncated water-gas shift pathway. •OH rapidly reacts with CO to form •COOH intermediates, which couples with •CH<sub>3</sub> within the zeolite to yield CH<sub>3</sub>COOH. This dual-site strategy circumvents kinetic limits of conventional water-gas shift and CO insertion steps. The catalyst achieves 18.2 mmol g<sub>cat</sub><sup>-1</sup> h<sup>-1</sup> CH<sub>3</sub>COOH with 92% selectivity and 100-hour stability in continuous operation. This study establishes radical decoupling enabled by high-valent metal sites as a design principle for selective alkane oxidation.

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Journal
Nature Communications
Published
2026-03-07
DOI
https://doi.org/10.1038/s41467-026-70339-w
Primary Topic
Catalytic C–H Functionalization Methods
Type
article
Field-Weighted Citation Impact
0.00

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article

Direct oxidative carbonylation of methane to acetic acid via high-valent iron-oxo mediated water activation

Thomas E. Davies, Hailong Zhang, Yanyan Xi, Wenting Wu et al.
Nature Communications
Catalytic C–H Functionalization Methods
article

Direct oxidative carbonylation of methane to acetic acid via high-valent iron-oxo mediated water activation

Thomas E. Davies, Hailong Zhang, Yanyan Xi, Wenting Wu, Yunyun Li, Richard J. Lewis, Nicholas F. Dummer, Zhenxing Wang, Yang Li, A. Iulian Dugulan, Shuai Wang, Graham J. Hutchings, Jianrong Zeng, Mingbo Wu
article en

Abstract

Direct conversion of CH<sub>4</sub> into value-added chemicals is impeded by the inert C-H bonds and inefficient C-C coupling. We report a spatially separated Rh-O-Fe active-site architecture that decouples CH<sub>4</sub> and H<sub>2</sub>O activation through a high-valent-metal mediated radical mechanism, enabling selective CH<sub>3</sub>COOH synthesis. In-situ infrared, operando Mössbauer spectroscopy, and quasi in-situ high-field EPR reveal that O<sub>2</sub> oxidizes Rh and Fe to high valence states. Rh<sup>(III)</sup> activates CH<sub>4</sub> to •CH<sub>3</sub>, while Fe<sup>(IV)</sup> = O dissociates H<sub>2</sub>O into •OH through a truncated water-gas shift pathway. •OH rapidly reacts with CO to form •COOH intermediates, which couples with •CH<sub>3</sub> within the zeolite to yield CH<sub>3</sub>COOH. This dual-site strategy circumvents kinetic limits of conventional water-gas shift and CO insertion steps. The catalyst achieves 18.2 mmol g<sub>cat</sub><sup>-1</sup> h<sup>-1</sup> CH<sub>3</sub>COOH with 92% selectivity and 100-hour stability in continuous operation. This study establishes radical decoupling enabled by high-valent metal sites as a design principle for selective alkane oxidation.

Nature Communications
Qingdao University of Science and Technology (CN), Chinese Academy of Sciences (CN), Shanghai Advanced Research Institute (CN), Wuhan National Laboratory for Optoelectronics (CN), China University of Petroleum, East China (CN), Huazhong University of Science and Technology (CN), Cardiff University (GB), Cardiff Metropolitan University (GB), Delft University of Technology (NL)
National Natural Science Foundation of China, Natural Science Foundation of Shandong Province
Clean water and sanitation
Openalex Percentile: Top 28%
Catalytic C–H Functionalization Methods
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