PSO Trajectory Optimization of Robot Arm for Ultrasonic Testing of Complex Curved Surface

In ultrasonic nondestructive testing, maintaining the ultrasonic sensor in normal contact with curved surfaces is pivotal for acquiring valid defect signals. Replacing manual operation with a robotic arm ensures stable signal collection, while stable and fast trajectory planning for complex curved-surface tracking remains a key challenge. This research investigates gesture-driven robotic trajectory planning and impact optimization via the particle swarm optimization (PSO) algorithm in the robot joint space for rapid and smooth movement. Gesture trajectories are acquired via a Leap Motion device, with unified mapping established through spatial transformations among gesture, simulation, and experimental robot spaces. PSO is utilized to optimize trajectories, enhancing accuracy and controllability. Median filtering is applied to trajectory coordinate data to suppress errors from hand tremor and sensor limitations, followed by introducing a surface normal offset to generate pose matrices at each trajectory point. Systematic comparison of interpolation methods (polynomial, cubic spline, circular, cubic B-spline) reveals that cubic B-spline interpolation achieves the shortest execution time under angular acceleration constraints. The results show that PSO optimizes point-to-point trajectories based on 5-5-5 polynomial interpolation, with impact force and execution time as objectives, yielding the optimal trajectory with minimal time under acceleration constraints. This research provides valuable methodological references for robotic manipulator trajectory planning and optimization in complex curved-surface ultrasonic testing.