Multi‐Step Temperature Prediction for a <scp>TGAL</scp> Regenerative Aluminum Smelting Furnace

ABSTRACT This study addresses the industrial challenge that the temperature inside regenerative aluminum smelting furnaces cannot be directly or accurately measured. To overcome this issue, a TGAL hybrid model combining a Temporal Convolutional Network (TCN), Graph Convolutional Network (GCN), Multi‐Head Attention mechanism, and Long Short‐Term Memory (LSTM) network is proposed for multi‐step accurate prediction of furnace temperature. The method first applies wavelet denoising to suppress noise in the industrial data collected by the SCADA system and employs the Pearson correlation coefficient to select highly correlated features, thereby improving the quality of the input data. The proposed TGAL model exploits the synergy of TCN in capturing long‐term temporal dependencies, GCN in uncovering spatial correlations among variables, the attention mechanism in dynamically weighting features, and LSTM in temporal dynamic modeling. Validation on 44,640 one‐minute data samples from actual production shows that, compared with traditional models, the proposed model achieves maximum improvements of 7.44% in RMSE, 24.85% in MAE, and 25.27% in MAPE for 2‐step prediction, respectively. For 10‐step prediction, the improvement rates remain at least 4.23% in RMSE, 6.91% in MAE, and 6.31% in MAPE. Moreover, Diebold–Mariano statistical tests confirm that the TGAL model's predictive accuracy is significantly superior to that of the comparison models. Nevertheless, the model performance under extreme operating conditions remains limited by data noise and nonlinear dynamics, and the physical mechanisms of the smelting process have yet to be incorporated. To address these limitations, future work will focus on dynamic coupling modeling and the embedding of physical information to further enhance the model's generalization capability and physical consistency.

Authors

Institutions

Publication Details

Journal
Concurrency and Computation Practice and Experience
Published
2026-02-23
DOI
https://doi.org/10.1002/cpe.70623
Primary Topic
Molten salt chemistry and electrochemical processes
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Multi‐Step Temperature Prediction for a TGAL Regenerative Aluminum Smelting Furnace

Ningbo Li, L. Y. L. Shen, Hao Jiang
Concurrency and Computation Practice and Experience
Molten salt chemistry and electrochemical processes
article

Multi‐Step Temperature Prediction for a TGAL Regenerative Aluminum Smelting Furnace

Ningbo Li, L. Y. L. Shen, Hao Jiang
article en

Abstract

ABSTRACT This study addresses the industrial challenge that the temperature inside regenerative aluminum smelting furnaces cannot be directly or accurately measured. To overcome this issue, a TGAL hybrid model combining a Temporal Convolutional Network (TCN), Graph Convolutional Network (GCN), Multi‐Head Attention mechanism, and Long Short‐Term Memory (LSTM) network is proposed for multi‐step accurate prediction of furnace temperature. The method first applies wavelet denoising to suppress noise in the industrial data collected by the SCADA system and employs the Pearson correlation coefficient to select highly correlated features, thereby improving the quality of the input data. The proposed TGAL model exploits the synergy of TCN in capturing long‐term temporal dependencies, GCN in uncovering spatial correlations among variables, the attention mechanism in dynamically weighting features, and LSTM in temporal dynamic modeling. Validation on 44,640 one‐minute data samples from actual production shows that, compared with traditional models, the proposed model achieves maximum improvements of 7.44% in RMSE, 24.85% in MAE, and 25.27% in MAPE for 2‐step prediction, respectively. For 10‐step prediction, the improvement rates remain at least 4.23% in RMSE, 6.91% in MAE, and 6.31% in MAPE. Moreover, Diebold–Mariano statistical tests confirm that the TGAL model's predictive accuracy is significantly superior to that of the comparison models. Nevertheless, the model performance under extreme operating conditions remains limited by data noise and nonlinear dynamics, and the physical mechanisms of the smelting process have yet to be incorporated. To address these limitations, future work will focus on dynamic coupling modeling and the embedding of physical information to further enhance the model's generalization capability and physical consistency.

Concurrency and Computation Practice and ExperienceVol. 38(5)
Zhengzhou University of Light Industry (CN)
Openalex Percentile: Top 29%
Molten salt chemistry and electrochemical processes
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.