Boosting volume energy density in structural energy supercapacitors via highly interconnected porous cement-based electrolytes

Cement-based supercapacitors (CBSCs) represent a pioneering strategy for integrating load bearing and energy-storage functions within construction materials, addressing both the growing demand for renewable energy storage and the urgent need for construction-sector decarbonisation. In this study, a highly interconnected, low-tortuosity porous cement-based electrolyte is developed by coupling hydrogen peroxide (H₂O₂)–driven chemical foaming with polyvinyl alcohol/sodium alginate (PVA/SA) crosslinking, effectively overcoming the inherent trade-off between ionic transport efficiency and mechanical strength in the cementitious systems. The resulting hierarchical porous network exhibits a high porosity of 42%, a reduced tortuosity of 2.8, and a 46.3% enhancement in pore connectivity, collectively facilitating efficient and rapid ion migration. Consequently, the new cement-based electrolyte achieves a high ionic conductivity of 15.6 mS cm −1 while maintaining a compressive strength of 21.9 MPa, outperforming previously reported porous cement-based electrolytes. When assembled into a CBSC device, the system delivers an excellent specific capacitance of 560.4 mF cm −3 and retains 87.3% of its initial capacitance after 2000 charge–discharge cycles, demonstrating good electrochemical stability. Furthermore, the optimized electrolyte enables an energy density of 77.8 Wh m −3 , sufficient for a medium-sized building wall to power a typical household for nearly one-third of a day. Overall, the findings provide an innovative yet practical pathway toward self-powering, energy-efficient, and low-carbon building components, supporting the development of next-generation net-zero civil infrastructure.

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Publication Details

Journal
Sustainable materials and technologies
Published
2026-03-07
DOI
https://doi.org/10.1016/j.susmat.2026.e01947
Primary Topic
Supercapacitor Materials and Fabrication
Type
article
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article

Boosting volume energy density in structural energy supercapacitors via highly interconnected porous cement-based electrolytes

Caiyu Zhao, Fulin Qu, Kejin Wang, Wengui Li et al.
Sustainable materials and technologies
Supercapacitor Materials and Fabrication
article

Boosting volume energy density in structural energy supercapacitors via highly interconnected porous cement-based electrolytes

Caiyu Zhao, Fulin Qu, Kejin Wang, Wengui Li, Wenkui Dong, Daniel C.W. Tsang, Tao Yu
article en

Abstract

Cement-based supercapacitors (CBSCs) represent a pioneering strategy for integrating load bearing and energy-storage functions within construction materials, addressing both the growing demand for renewable energy storage and the urgent need for construction-sector decarbonisation. In this study, a highly interconnected, low-tortuosity porous cement-based electrolyte is developed by coupling hydrogen peroxide (H₂O₂)–driven chemical foaming with polyvinyl alcohol/sodium alginate (PVA/SA) crosslinking, effectively overcoming the inherent trade-off between ionic transport efficiency and mechanical strength in the cementitious systems. The resulting hierarchical porous network exhibits a high porosity of 42%, a reduced tortuosity of 2.8, and a 46.3% enhancement in pore connectivity, collectively facilitating efficient and rapid ion migration. Consequently, the new cement-based electrolyte achieves a high ionic conductivity of 15.6 mS cm −1 while maintaining a compressive strength of 21.9 MPa, outperforming previously reported porous cement-based electrolytes. When assembled into a CBSC device, the system delivers an excellent specific capacitance of 560.4 mF cm −3 and retains 87.3% of its initial capacitance after 2000 charge–discharge cycles, demonstrating good electrochemical stability. Furthermore, the optimized electrolyte enables an energy density of 77.8 Wh m −3 , sufficient for a medium-sized building wall to power a typical household for nearly one-third of a day. Overall, the findings provide an innovative yet practical pathway toward self-powering, energy-efficient, and low-carbon building components, supporting the development of next-generation net-zero civil infrastructure.

Sustainable materials and technologiesVol. 48
Hong Kong Polytechnic University (HK), Iowa State University (US), Hong Kong University of Science and Technology (HK), UNSW Sydney (AU)
Industry, innovation and infrastructure
Openalex Percentile: Top 32%
Supercapacitor Materials and Fabrication
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