AI-Driven Fault Detection and O&M for Wind Turbine Drivetrains: A Review of SCADA, CMS and Digital Twin Integration

The rapid expansion of wind energy has increased the operational complexity of wind turbines, where component degradation, environmental variability, and maintenance decisions are tightly coupled. Artificial intelligence (AI) has been widely applied to support fault detection and operation and maintenance (O&M), yet many existing studies remain fragmented and insufficiently address practical challenges such as heterogeneous data, sparse fault labels, and cross-site generalization. This review provides an engineering-oriented synthesis of AI-based methods for wind turbine fault detection and O&M, focusing on drivetrain diagnostics as a representative application. The literature is organized along an end-to-end O&M workflow, including SCADA-based condition monitoring, component-level fault diagnosis, health assessment and remaining useful life estimation, multi-modal blade inspection, and DT (Digital Twin) integration. Traditional ML (machine learning), ensemble methods, deep learning, physics-informed learning, and transfer learning are reviewed with respect to their data requirements, operational assumptions, and deployment constraints. Beyond algorithmic performance, this review discusses data governance, alarm design, model updating, and interpretability, and summarizes public datasets and emerging data resources. The aim is to bridge methodological advances and practical O&M requirements, supporting reliable and deployable AI applications in wind energy systems.

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Publication Details

Journal
Energies
Published
2026-03-07
DOI
https://doi.org/10.3390/en19051370
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
0.00

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article

AI-Driven Fault Detection and O&M for Wind Turbine Drivetrains: A Review of SCADA, CMS and Digital Twin Integration

Zongyou Zuo, Jiangzhe Feng, Tengyuan Wang, Qingan Li et al.
Energies
Machine Fault Diagnosis Techniques
article

AI-Driven Fault Detection and O&M for Wind Turbine Drivetrains: A Review of SCADA, CMS and Digital Twin Integration

Zongyou Zuo, Jiangzhe Feng, Tengyuan Wang, Qingan Li, Zhiyi Liu, Ning Jia, Chang Cai
article en

Abstract

The rapid expansion of wind energy has increased the operational complexity of wind turbines, where component degradation, environmental variability, and maintenance decisions are tightly coupled. Artificial intelligence (AI) has been widely applied to support fault detection and operation and maintenance (O&M), yet many existing studies remain fragmented and insufficiently address practical challenges such as heterogeneous data, sparse fault labels, and cross-site generalization. This review provides an engineering-oriented synthesis of AI-based methods for wind turbine fault detection and O&M, focusing on drivetrain diagnostics as a representative application. The literature is organized along an end-to-end O&M workflow, including SCADA-based condition monitoring, component-level fault diagnosis, health assessment and remaining useful life estimation, multi-modal blade inspection, and DT (Digital Twin) integration. Traditional ML (machine learning), ensemble methods, deep learning, physics-informed learning, and transfer learning are reviewed with respect to their data requirements, operational assumptions, and deployment constraints. Beyond algorithmic performance, this review discusses data governance, alarm design, model updating, and interpretability, and summarizes public datasets and emerging data resources. The aim is to bridge methodological advances and practical O&M requirements, supporting reliable and deployable AI applications in wind energy systems.

EnergiesVol. 19(5)
Chinese Academy of Sciences (CN), Institute of Engineering Thermophysics (CN), University of Chinese Academy of Sciences (CN)
National Natural Science Foundation of China, Chinese Academy of Sciences, Beijing Municipal Science and Technology Commission
Affordable and clean energy
Openalex Percentile: Top 32%
Machine Fault Diagnosis Techniques
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