A Collaborative Robot-Based Approach for Automated 3D Shape Inspection of Complex Parts

As manufacturing progresses, the demand for precision inspection of complex parts has intensified. To guarantee functionality and sensory performance, high-efficiency 3D shape measurement is required. In this paper, a collaborative robot-based approach for efficient and high-precision 3D shape inspection of complex parts is proposed. The system employs a collaborative robot to drive the scanner along optimized trajectories. First, the configuration of the inspection system is presented, and the ideal measurement mode for the sensor is analyzed. Subsequently, adaptive viewpoints are generated through parametric discretization based on surface geometric features. For inter-region scanning path planning, the problem is modeled as the Shortest Path Problem (SPP) within the framework of the Traveling Salesman Problem (TSP) and solved by constructing a Successive Approximation Algorithm (SAA). Furthermore, a Modified Denavit-Hartenberg (MDH) method is applied to establish the precise kinematic model of the collaborative robot. Inverse kinematics solutions are derived to convert planned viewpoints into target joint configurations, thereby achieving precise end-effector pose control. Simulation and experimental results on an engine cover and a cylinder head demonstrate that the proposed approach enables comprehensive 3D shape inspection of complex parts in a single setup and achieves higher efficiency and accuracy compared to existing methods. This work offers a viable solution for integrating robotic actuation and active sensing in the automated inspection of complex geometries.