Influence of Build Platform Position on the Trueness and Precision of LCD 3D-Printed Orthognathic Surgical Splints

<b>Background/Objectives</b>: Among vat polymerization technologies, liquid-crystal display (LCD) 3D printing has gained popularity in dentistry because of its affordability and acceptable resolution. However, the factors influencing the dimensional accuracy of LCD-printed surgical splints, particularly build platform position, remain insufficiently investigated. This study aimed to evaluate the influence of build platform position on the trueness and precision of orthognathic surgical splints fabricated using LCD 3D printing technology. <b>Methods</b>: Thirty-six surgical splints were printed from a master digital file using an LCD 3D printer. All surgical splints were printed with a 90-degree layer orientation to the building platform. The layer thickness was set at 100 μm. The surgical splints were divided into three groups according to their printing position on the building platform: middle (M), left (Lt), and right (Rt). Each 3D-printed surgical splint was sprayed with an opaque scanning spray and then rescanned to create digital files for testing. A surface-based superimposition and deviation analysis was performed using specialized 3D software to evaluate accuracy of surgical splints. Root mean square error (RMSE) values were statistically analyzed. <b>Results</b>: There were no statistically significant differences in trueness among the middle, left, and right printing positions on the build platform (<i>p</i> > 0.05). In contrast, printing position significantly affected precision, with surgical splints printed at the center of the build platform demonstrating significantly lower RMSE values compared with those printed at the left and right positions (<i>p</i> < 0.001). In addition, no significant difference in precision was detected between the left and right positions. <b>Conclusions</b>: The printing position on the build platform significantly influences the precision of orthognathic surgical splints fabricated using LCD 3D printing technology. Splints printed at the central region of the build platform exhibited the highest precision, whereas trueness was not significantly affected by printing position. These findings suggest that preferential placement of surgical splints at the center of the build platform may improve fabrication consistency and predictability in digital orthognathic surgery workflows.

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Publication Details

Journal
Dentistry Journal
Published
2026-03-05
DOI
https://doi.org/10.3390/dj14030145
Primary Topic
Orthodontics and Dentofacial Orthopedics
Type
article
Field-Weighted Citation Impact
0.00

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article

Influence of Build Platform Position on the Trueness and Precision of LCD 3D-Printed Orthognathic Surgical Splints

Siripatra Patchanee, Narissaporn Chaiprakit, Pokpong Amornvit, Aunchisa Sreatsiripakdee et al.
Dentistry Journal
Orthodontics and Dentofacial Orthopedics
article

Influence of Build Platform Position on the Trueness and Precision of LCD 3D-Printed Orthognathic Surgical Splints

Siripatra Patchanee, Narissaporn Chaiprakit, Pokpong Amornvit, Aunchisa Sreatsiripakdee, Chantawat Tanapirom
article en

Abstract

<b>Background/Objectives</b>: Among vat polymerization technologies, liquid-crystal display (LCD) 3D printing has gained popularity in dentistry because of its affordability and acceptable resolution. However, the factors influencing the dimensional accuracy of LCD-printed surgical splints, particularly build platform position, remain insufficiently investigated. This study aimed to evaluate the influence of build platform position on the trueness and precision of orthognathic surgical splints fabricated using LCD 3D printing technology. <b>Methods</b>: Thirty-six surgical splints were printed from a master digital file using an LCD 3D printer. All surgical splints were printed with a 90-degree layer orientation to the building platform. The layer thickness was set at 100 μm. The surgical splints were divided into three groups according to their printing position on the building platform: middle (M), left (Lt), and right (Rt). Each 3D-printed surgical splint was sprayed with an opaque scanning spray and then rescanned to create digital files for testing. A surface-based superimposition and deviation analysis was performed using specialized 3D software to evaluate accuracy of surgical splints. Root mean square error (RMSE) values were statistically analyzed. <b>Results</b>: There were no statistically significant differences in trueness among the middle, left, and right printing positions on the build platform (<i>p</i> > 0.05). In contrast, printing position significantly affected precision, with surgical splints printed at the center of the build platform demonstrating significantly lower RMSE values compared with those printed at the left and right positions (<i>p</i> < 0.001). In addition, no significant difference in precision was detected between the left and right positions. <b>Conclusions</b>: The printing position on the build platform significantly influences the precision of orthognathic surgical splints fabricated using LCD 3D printing technology. Splints printed at the central region of the build platform exhibited the highest precision, whereas trueness was not significantly affected by printing position. These findings suggest that preferential placement of surgical splints at the center of the build platform may improve fabrication consistency and predictability in digital orthognathic surgery workflows.

Dentistry JournalVol. 14(3)
Thammasat University (TH), Bangkok Hospital (TH)
Thammasat University, Faculty Of Dentistry, Thammasat University
Openalex Percentile: Top 32%
Orthodontics and Dentofacial Orthopedics
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