A Cost-Effective Silica Fume Coating Layer for Stable Zn Metal Anodes

Aqueous zinc-ion batteries have emerged as a research hotspot due to their advantages of safety, environmental friendliness, low cost, and high capacity. At the same time, there are some problems with anode materials, such as zinc dendrite growth and corrosion reactions. In this work, silica fume, a byproduct of industrial silicon smelting, was selected as a coating material for the Zn anode (SF@Zn). This material is not only cost-effective and widely available but also exhibits superior hydrophilicity, enhancing the electrolyte's wettability on the anode. Additionally, it serves as an ion shunt, preventing uneven deposition of Zn<sup>2+</sup>, and it was demonstrated that the symmetrical cell achieved a cycle life of up to 1800 h at 0.5 mA·cm<sup>-2</sup>. The full cell delivered a capacity of 246.2 mAh·g<sup>-1</sup> at 1 mA·cm<sup>-2</sup> and retained a capacity of 100.4 mAh·g<sup>-1</sup> after 1800 cycles.

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Publication Details

Journal
Materials
Published
2026-03-05
DOI
https://doi.org/10.3390/ma19051000
Primary Topic
Advanced battery technologies research
Type
article
Field-Weighted Citation Impact
0.00

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article

A Cost-Effective Silica Fume Coating Layer for Stable Zn Metal Anodes

Y. Zhao, Yuhan Wang, Pan Chen, Yuxing Zhang et al.
Materials
Advanced battery technologies research
article

A Cost-Effective Silica Fume Coating Layer for Stable Zn Metal Anodes

Y. Zhao, Yuhan Wang, Pan Chen, Yuxing Zhang, Jiaxuan Cheng, Yuanming Shi, Jihua Zhai
article en

Abstract

Aqueous zinc-ion batteries have emerged as a research hotspot due to their advantages of safety, environmental friendliness, low cost, and high capacity. At the same time, there are some problems with anode materials, such as zinc dendrite growth and corrosion reactions. In this work, silica fume, a byproduct of industrial silicon smelting, was selected as a coating material for the Zn anode (SF@Zn). This material is not only cost-effective and widely available but also exhibits superior hydrophilicity, enhancing the electrolyte's wettability on the anode. Additionally, it serves as an ion shunt, preventing uneven deposition of Zn<sup>2+</sup>, and it was demonstrated that the symmetrical cell achieved a cycle life of up to 1800 h at 0.5 mA·cm<sup>-2</sup>. The full cell delivered a capacity of 246.2 mAh·g<sup>-1</sup> at 1 mA·cm<sup>-2</sup> and retained a capacity of 100.4 mAh·g<sup>-1</sup> after 1800 cycles.

MaterialsVol. 19(5)
Sichuan University (CN)
National Natural Science Foundation of China, Natural Science Foundation of Sichuan Province, National Key Research and Development Program of China
Openalex Percentile: Top 34%
Advanced battery technologies research
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