Human centric general physical intelligence for agile manufacturing automation

Agile human-centric manufacturing increasingly requires resilient robotic solutions that are capable of safe and productive interactions within unstructured environments of modern factories. While multi-modal sensor fusion provides comprehensive situational awareness yet robots must also contextualize their reasoning to achieve deep semantic understanding of complex scenes. Foundation model particularly Vision-Language-Action (VLA) models have emerged as promising approach on integrating diverse perceptual modalities and spatio-temporal reasoning abilities to ground physical actions to realize General Physical Intelligence (GPI) across various robotic embodiments. Although GPI has been conceptually discussed in literature but its pivotal role and practical deployment in agile manufacturing remain underexplored. To address this gap, this practical review systematically surveys recent advances in VLA models through the lens of GPI by offering comparative analysis of leading implementations and evaluating their industrial readiness via structured ablation study. The state of the art is organized into six thematic pillars including multisensory representation learning, sim2real transfer, planning and control, uncertainty and safety measures and benchmarking. Finally, the review highlights open challenges and future directions for integrating GPI into industrial ecosystems to align with the vision of Industry 5.0 for intelligent, adaptive and collaborative manufacturing ecosystem.

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Publication Details

Journal
Advanced Engineering Informatics
Published
2026-03-02
DOI
https://doi.org/10.1016/j.aei.2026.104515
Primary Topic
Flexible and Reconfigurable Manufacturing Systems
Type
article
Field-Weighted Citation Impact
0.00
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Human centric general physical intelligence for agile manufacturing automation

Vikas Kumar, Mehrdad Tavassoli, Sandeep Kanta, Varun Teja Chirkuri et al.
Advanced Engineering Informatics
Flexible and Reconfigurable Manufacturing Systems
article

Human centric general physical intelligence for agile manufacturing automation

Vikas Kumar, Mehrdad Tavassoli, Sandeep Kanta, Varun Teja Chirkuri, Santhi Bharath Punati, Praveen Damacharla, Sunny Katyara
article en

Abstract

Agile human-centric manufacturing increasingly requires resilient robotic solutions that are capable of safe and productive interactions within unstructured environments of modern factories. While multi-modal sensor fusion provides comprehensive situational awareness yet robots must also contextualize their reasoning to achieve deep semantic understanding of complex scenes. Foundation model particularly Vision-Language-Action (VLA) models have emerged as promising approach on integrating diverse perceptual modalities and spatio-temporal reasoning abilities to ground physical actions to realize General Physical Intelligence (GPI) across various robotic embodiments. Although GPI has been conceptually discussed in literature but its pivotal role and practical deployment in agile manufacturing remain underexplored. To address this gap, this practical review systematically surveys recent advances in VLA models through the lens of GPI by offering comparative analysis of leading implementations and evaluating their industrial readiness via structured ablation study. The state of the art is organized into six thematic pillars including multisensory representation learning, sim2real transfer, planning and control, uncertainty and safety measures and benchmarking. Finally, the review highlights open challenges and future directions for integrating GPI into industrial ecosystems to align with the vision of Industry 5.0 for intelligent, adaptive and collaborative manufacturing ecosystem.

Advanced Engineering InformaticsVol. 72
Northeastern University (US), General Mills (United States) (US), Rina Services (Italy) (IT), Robotics Research (United States) (US), Southwest Sciences (United States) (US), Woodlands Hospital (GB), University College London (GB)
Industry, innovation and infrastructure
Openalex Percentile: Top 42%
Flexible and Reconfigurable Manufacturing Systems
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