One-pot co-upcycling of mixed polyolefin waste

The compositional heterogeneity of post-consumer plastic waste, exemplified by prevalent polyethylene (PE)/polypropylene (PP) mixtures (>50% of the plastic market), severely complicates recycling. Kinetic disparities between PE and PP during chemical recycling create significant conversion gradients, limiting valued product yield and process viability. Here, leveraging strong interfacial coupling between ruthenium oxides and rutile TiO<sub>2</sub>, we construct highly active, epitaxial RuO<sub>x</sub> sites enabling efficient one-pot co-conversion of PE/PP mixtures with a high liquid yield of 95.02%, while maintaining a low 0.62% gas yield. Compared to conventional Ru nanoparticles, the epitaxial RuO<sub>x</sub> structure provides additional dehydrogenation sites for PP activation, which promotes carbon-metal back-donation to weaken C-C bonds, thus exhibiting comparable activation capabilities toward both <sup>3</sup>C-<sup>2</sup>C bond in PP and <sup>2</sup>C-<sup>2</sup>C bond in PE. This unique epitaxial catalyst enables highly efficient co-hydrogenolysis of mixed polyolefins, establishing a practical approach for their upcycling.

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Publication Details

Journal
Nature Communications
Published
2026-03-02
DOI
https://doi.org/10.1038/s41467-026-70104-z
Primary Topic
Polymer crystallization and properties
Type
article
Field-Weighted Citation Impact
0.00

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article

One-pot co-upcycling of mixed polyolefin waste

Tianran Yan, Minzhi Zhan, Weilin Tu, Mingyu Chu et al.
Nature Communications
Polymer crystallization and properties
article

One-pot co-upcycling of mixed polyolefin waste

Tianran Yan, Minzhi Zhan, Weilin Tu, Mingyu Chu, Jinxing Chen, Qiao Zhang, Liang Zhang, Qingqing Zhang, Xianpeng Wang, Muhan Cao
article en

Abstract

The compositional heterogeneity of post-consumer plastic waste, exemplified by prevalent polyethylene (PE)/polypropylene (PP) mixtures (>50% of the plastic market), severely complicates recycling. Kinetic disparities between PE and PP during chemical recycling create significant conversion gradients, limiting valued product yield and process viability. Here, leveraging strong interfacial coupling between ruthenium oxides and rutile TiO<sub>2</sub>, we construct highly active, epitaxial RuO<sub>x</sub> sites enabling efficient one-pot co-conversion of PE/PP mixtures with a high liquid yield of 95.02%, while maintaining a low 0.62% gas yield. Compared to conventional Ru nanoparticles, the epitaxial RuO<sub>x</sub> structure provides additional dehydrogenation sites for PP activation, which promotes carbon-metal back-donation to weaken C-C bonds, thus exhibiting comparable activation capabilities toward both <sup>3</sup>C-<sup>2</sup>C bond in PP and <sup>2</sup>C-<sup>2</sup>C bond in PE. This unique epitaxial catalyst enables highly efficient co-hydrogenolysis of mixed polyolefins, establishing a practical approach for their upcycling.

Nature Communications
Jinan University (CN), Soochow University (CN), China Jiliang University (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 39%
Polymer crystallization and properties
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One-pot co-upcycling of mixed polyolefin waste — Tianran Yan, Minzhi Zhan, et al. · Nature Communications (2026) | TGRS Research Map | TGRS