Fabrication of Temperature-Stable Low-Temperature Co-Fired Ceramics via Reaction Between Ba3(VO4)2 and Li2WO4

New glass-free low-temperature co-fired microwave dielectric composites with compositions (1-4x/3)Ba<sub>3</sub>(VO<sub>4</sub>)<sub>2</sub>-xBaWO<sub>4</sub>-(2x/3)Li<sub>3</sub>VO<sub>4</sub> (x = 0.3-0.7) were fabricated by reactive liquid-phase sintering of (1-x)Ba<sub>3</sub>(VO<sub>4</sub>)<sub>2</sub>-xLi<sub>2</sub>WO<sub>4</sub> mixtures at 850 °C. During sintering, Li<sub>2</sub>WO<sub>4</sub> is fully consumed by reacting with Ba<sub>3</sub>(VO<sub>4</sub>)<sub>2</sub> to form BaWO<sub>4</sub> and Li<sub>3</sub>VO<sub>4</sub> while providing a transient liquid phase that promotes densification. As a result, the sintered ceramics achieve high relative densities of ≈94-98% at 850 °C. The relative fractions of Ba<sub>3</sub>(VO<sub>4</sub>)<sub>2</sub>, BaWO<sub>4</sub>, and Li<sub>3</sub>VO<sub>4</sub> can be systematically tailored by adjusting the initial Li<sub>2</sub>WO<sub>4</sub> content, enabling effective control of the temperature coefficient of the resonant frequency (τf) and the quality factor (<i>Q</i> × <i>f</i>). With increasing Li<sub>2</sub>WO<sub>4</sub> content, the τf values shift from +23.97 to -45.48 ppm/°C, owing to the increasing contributions of the negative τf phases BaWO<sub>4</sub> and Li<sub>3</sub>VO<sub>4</sub>, while the <i>Q</i> × <i>f</i> values increase moderately from 44,300 to 47,300 GHz. The optimal microwave dielectric properties are obtained for x = 0.5, meaning εr = 9.19, <i>Q</i> × <i>f</i> = 45,900 GHz, and τf = -1.15 ppm/°C when sintering at 850 °C for 1 h. Chemical compatibility tests confirmed that the composites exhibit no detectable reaction with Ag electrodes, indicating that the Ba<sub>3</sub>(VO<sub>4</sub>)<sub>2</sub>-BaWO<sub>4</sub>-Li<sub>3</sub>VO<sub>4</sub> system is a promising glass-free dielectric for LTCC applications requiring low firing temperature, near-zero thermal drift, and reliable electrode compatibility.

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Journal
Materials
Published
2026-02-27
DOI
https://doi.org/10.3390/ma19050889
Primary Topic
Microwave Dielectric Ceramics Synthesis
Type
article
Field-Weighted Citation Impact
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article

Fabrication of Temperature-Stable Low-Temperature Co-Fired Ceramics via Reaction Between Ba3(VO4)2 and Li2WO4

Kyoungho Lee, Du-Won Kim, Hye-Won Jeong
Materials
Microwave Dielectric Ceramics Synthesis
article

Fabrication of Temperature-Stable Low-Temperature Co-Fired Ceramics via Reaction Between Ba3(VO4)2 and Li2WO4

Kyoungho Lee, Du-Won Kim, Hye-Won Jeong
article en

Abstract

New glass-free low-temperature co-fired microwave dielectric composites with compositions (1-4x/3)Ba<sub>3</sub>(VO<sub>4</sub>)<sub>2</sub>-xBaWO<sub>4</sub>-(2x/3)Li<sub>3</sub>VO<sub>4</sub> (x = 0.3-0.7) were fabricated by reactive liquid-phase sintering of (1-x)Ba<sub>3</sub>(VO<sub>4</sub>)<sub>2</sub>-xLi<sub>2</sub>WO<sub>4</sub> mixtures at 850 °C. During sintering, Li<sub>2</sub>WO<sub>4</sub> is fully consumed by reacting with Ba<sub>3</sub>(VO<sub>4</sub>)<sub>2</sub> to form BaWO<sub>4</sub> and Li<sub>3</sub>VO<sub>4</sub> while providing a transient liquid phase that promotes densification. As a result, the sintered ceramics achieve high relative densities of ≈94-98% at 850 °C. The relative fractions of Ba<sub>3</sub>(VO<sub>4</sub>)<sub>2</sub>, BaWO<sub>4</sub>, and Li<sub>3</sub>VO<sub>4</sub> can be systematically tailored by adjusting the initial Li<sub>2</sub>WO<sub>4</sub> content, enabling effective control of the temperature coefficient of the resonant frequency (τf) and the quality factor (<i>Q</i> × <i>f</i>). With increasing Li<sub>2</sub>WO<sub>4</sub> content, the τf values shift from +23.97 to -45.48 ppm/°C, owing to the increasing contributions of the negative τf phases BaWO<sub>4</sub> and Li<sub>3</sub>VO<sub>4</sub>, while the <i>Q</i> × <i>f</i> values increase moderately from 44,300 to 47,300 GHz. The optimal microwave dielectric properties are obtained for x = 0.5, meaning εr = 9.19, <i>Q</i> × <i>f</i> = 45,900 GHz, and τf = -1.15 ppm/°C when sintering at 850 °C for 1 h. Chemical compatibility tests confirmed that the composites exhibit no detectable reaction with Ag electrodes, indicating that the Ba<sub>3</sub>(VO<sub>4</sub>)<sub>2</sub>-BaWO<sub>4</sub>-Li<sub>3</sub>VO<sub>4</sub> system is a promising glass-free dielectric for LTCC applications requiring low firing temperature, near-zero thermal drift, and reliable electrode compatibility.

MaterialsVol. 19(5)
Soonchunhyang University (KR)
Soonchunhyang University, Ministry of Trade, Industry and Energy, Korea Institute for Advancement of Technology
Openalex Percentile: Top 42%
Microwave Dielectric Ceramics Synthesis
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