Role of Reactive Silica Addition in Enhancing Geopolymerization Efficiency and Strength Development of Calcined Granite Waste

This study examined the geopolymerization behavior of granite waste powder and reactive silica powder (GWS), utilizing granite waste powder as a sustainable precursor material, to develop an environmentally friendly substitute for Ordinary Portland cement. To obtain this objective, a total of three different mixes of calcined granite waste with reactive silica (1:1, 3:2, 7:3) were cast to evaluate the aim of this study. Due to low inherent reactivity of granite waste powder, the alkali activation was achieved using a combined solution of alkali activators consisting of 8 mol/L concentration of NaOH and Na₂SiO₃ solution at mass ratio of 1:1.2 prepared 24 h in advance to ensure complete dissolution and stabilization prior to pouring it into the GWS paste. The finest particle size distribution for optimal reactivity performance was achieved by choosing lowest median particles size from 4.0 μm-4.2 μm among all mixtures. ICP-MS analysis of granite waste and reactive silica showed the presence of silica (0.11% and 0.26% respectively) and calcium (49.61% and 38.92% respectively) content adequate for effective geopolymerization of the paste. The elemental composition, new phase formation and microstructural analysis were examined using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR) techniques and Scanning Electron Microscopy (SEM) analysis. XRD analysis revealed that all GWS mixes were predominantly amorphous, with crystalline quartz, feldspar and minor α-cristobalite peaks diminishing from GWS50 to GWS70 confirming increased reactivity due to enormous reactive silica content. FTIR spectra of GWS mixes displayed characteristics of O-H (3375 cm^-1), H-O-H (1645 cm^-1), and Si-O-T (982-1000 cm^-1) bands, with the main Si-O-T peak shifting to higher wavenumbers from GWS50 to GWS70 due to increased GW content, indicating reduced geopolymerization effect in GWS50. SEM analysis revealed that among all mixes, GWS70 exhibited the most ideal dense matrix with increasing content of granite waste along with strong N-A-S-H gel formation. Compressive strength at 28 days increased from 11.2 MPa for GWS50 to 14.2 MPa for GWS60 and 13.8 MPa for GWS70, demonstrating that higher reactive silica powder content significantly enhanced the mechanical performance of the alkali-activated paste. These findings demonstrated that alkali-activated geopolymers of GSW offer a viable alternative to Ordinary Portland cement with optimized mixes by valorizing industrial waste and reducing reliance on high-carbon cement production.